ABB PP885, Hardware And Installation Manual

Page 1: ...Compact Product Suite Panel 800 Version 6 PP885 Hardware and Installation ...

Page 2: ......

Page 3: ...Panel 800 Version 6 PP885 Hardware and Installation ...

Page 4: ... but not limited to the installation of firewalls application of authentication measures encryption of data installation of antivirus programs and so on to protect the system its products and networks against security breaches unauthorized access interference intrusion leakage and or theft of data or information ABB verifies the function of released products and updates However system product owne...

Page 5: ...TRADEMARKS All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright 2016 ABB All rights reserved Release 2016 09 Document number 3BSE069463 600 Rev D ...

Page 6: ...6 3BSE069463 600 Rev D ...

Page 7: ...e 14 Service and Maintenance 15 Dismantling and Scrapping 15 Appearance of Air in Touch Screen 15 Section 3 Installation Space Requirements 17 Installation Process 18 Connections to the Controller 20 Other Connections and Peripherals 20 Section 4 Technical Data Section 5 Chemical Resistance Metal Casing 25 Touch Screen and Overlay Material 27 Autoflex EBA 180L 27 Touch Screen Surface 28 Touch Scre...

Page 8: ...PP885 Outline 31 Section 7 Additional Installation Tips Grounding the operator panel 33 Ethernet Connection in the Operator Panel 35 To Achieve Better EMC Protection 37 Ambient Temperature 38 Safety 40 Galvanic Isolation 41 Cable and Bus Termination RS485 42 8 3BSE069463 600 Rev D ...

Page 9: ...an then be transferred and stored in the operator panel itself Various types of automation equipment such as PLCs servos or drives can be connected to the Panel 800 Version 6 In this manual the term the controller refers to the connected equipment This manual explains how to install the operator panel Please refer to the Panel Builder Programming and Installation manual for further information Des...

Page 10: ...dicates important information or warning related to the concept discussed in the text It might indicate the presence of a hazard which could result in corruption of software or damage to equipment property Information icon alerts the reader to pertinent facts and conditions Tip icon indicates advice on for example how to design your project or how to use a certain function Although Warning hazards...

Page 11: ...ver allow fluids metal filings or wiring debris to enter any openings in the operator panel This may cause fire or electrical shock Only qualified personnel may operate the operator panel Storing the operator panel where the temperature is lower higher than recommended in this manual can cause the LCD display liquid to congeal become isotopic The LCD display liquid contains a powerful irritant In ...

Page 12: ...tside of the European Union If you wish to discard this product please contact your local authorities or dealer and ask for the correct method of disposal UL and cUL Installation This equipment is suitable for use in Class 2 non hazardous locations only Combinations of equipment in your system are subject to investigation by the local authority having jurisdiction at the time of installation All d...

Page 13: ... ET NE LA JETEZ PAS DANS LE FEU For use on a flat surface of a type 4X enclosure indoor use only Use minimum 75 C copper conductors only To make wiring connections to the power supply connector follow the table with cable and torque specifications below Terminal Block Connector Wire Size TQ X1 X100 Phoenix connectors AWG 30 12 5 7 Lb In X1 X100 Anytek connectors AWG 24 12 3 5 Lb In These devices a...

Page 14: ...et Peripheral equipment must be appropriate for the application and location In a Zone 2 environment this equipment shall be installed in an enclosure that provides a degree of protection not less than IP 54 or greater than IP 65 in accordance with IEC EN 600079 0 The IP rating of the equipment is limited to the IP rating of the enclosure it is to be installed into In a Zone 22 environment this eq...

Page 15: ... the battery needs to be replaced by an authorized ABB service center Dismantling and Scrapping The operator panel or parts thereof shall be recycled according to local regulations The following components contain substances that might be hazardous to health and the environment lithium battery electrolytic capacitor and display Appearance of Air in Touch Screen The layer structure of the touch scr...

Page 16: ...Appearance of Air in Touch Screen Section 2 Safety Precautions 16 3BSE069463 600 Rev D ...

Page 17: ...ts Maximum installation plate thickness 8 mm Space requirements in millimeters when installing the operator panel 410 mm 286 mm 100 mm 50 mm 50 mm 100 mm 100 mm 53 mm The dimensions on the drawing are not proportional 3BSE069463 600 Rev D 17 ...

Page 18: ...lation Dropping the operator panel or letting it fall may cause damage 3 To cut a correct opening for the operator panel use the cut out dimensions in the outline drawing For more information see sections Operator Panel Drawings and Technical Data 4 Secure the operator panel in position by screwing the M4 Torx screw allowing the built in bracket to tighten against the panel M4 x 20 7 0 4 Nm Figure...

Page 19: ...ation may occur Ensure that the voltage and polarity of the power source is correct Separate high voltage cables from signal and supply cables Shielded communication cables are recommended 24V DC RS232 RS422 RS485 24V DC A D Controller Power B Ethernet C Connect cable A Connect cable B using an M5 screw and a grounding conductor as short as possible that is sized correctly according to local elect...

Page 20: ...necting the operator panel to the controller please refer to the help file for the driver in question Other Connections and Peripherals Cables peripheral equipment and accessories must be suitable for the application and its environment For further details or recommendations please refer to the supplier 20 3BSE069463 600 Rev D ...

Page 21: ...reen material Polyester on glass resistive Overlay Autoflex EBA 180L 1 Touch screen operations 1 million finger touch operations Reverse side material Powder coated aluminum Frame material Powder coated aluminum Weight 3 85 kg Serial port for COM1 RS232 and COM2 RS422 RS485 9 pin D sub contact with RS232 RTS CTS chassis mounted female with standard locking screws 4 40 UNC Serial port for COM3 RS23...

Page 22: ...umption at rated voltage 12 V 24 V respectively 24 W Fuse 3 15 A Slow Power supply 24 V DC 18 to 32 V DC CE The power supply must conform with the requirements according to IEC 60950 and IEC 61558 2 4 UL and cUL The power supply must conform with the requirements for class II power supplies Display TFT LCD with LED backlight 1280 800 pixels 262 k colors Screen brightness 450 cd m2 Screen viewing a...

Page 23: ...stated standards or technical specifications EMC Directive 2004 108 EC EMC Directive 2004 108 EC A1 2011 Low Voltage Directive 2006 95 EC Emission EN 61000 6 4 2007 Immunity EN 61000 6 2 2005 DNV approval No UL approval Yes UL 508 1 See section Chemical Resistance for more information 3BSE069463 600 Rev D 23 ...

Page 24: ...Section 4 Technical Data 24 3BSE069463 600 Rev D ...

Page 25: ...wing chemicals without visible change Acetic acid 10 Phosphoric acid 4 Citric acid 10 Phosphoric acid 10 Diesel Sea water Distilled water Sodium chloride 2 Edible oil Sodium chloride 20 Fuel oil Sulphuric acid 20 Hydrogen peroxide 3 Tap water The powder paint shows limited resistance to the following chemicals at room temperature Butanol Nitric acid 3 Hydrochloric acid 5 Nitric acid 10 Isopropyl a...

Page 26: ... the following chemicals at room temperature Acetic acid conc Methyl ethyl ketone Toluene Acetone Nitric acid 30 Trichlorethylene Ammonia 5 Phenol Xylene Ammonia conc Sodium hydroxide 5 97 octane unleaded petrol Ethyl acetate Sodium hydroxide 30 98 octane leaded petrol 26 3BSE069463 600 Rev D ...

Page 27: ...yanide Ammonia 40 1 Glycerine Potassium hydroxide 30 Acetic acid 50 Glycol Pure Turpentine Ariel powder in solution 1 Gumption 1 SBP 60 95 1 Bleach 1 Hydrochloric acid 36 Sulfuric acid 10 Castor oil Linseed oil Tomato ketchup Caustic soda 40 1 Methanol Trichloroacetic acid 50 Cutting oil Nitric acid 10 White Spirit Cyclohexanol Paraffin oil Windex 1 Diacetone alcohol Persil powder in solution 1 Wi...

Page 28: ...utoflex EBA 180L It is recommended to use the Autoflex EBA 180L protection film RX885 893 that can be ordered from ABB Solvent Resistance The chemical resistance for Autoflex EBA 180L is described in section Autoflex EBA 180L Outdoor Use In common with all polyester based films Autoflex EBA 180L is not suitable for use in conditions of long term exposure to direct sunlight The layer structure of t...

Page 29: ...munication Ports 3 LAN Port 2 1 10 100 Base T shielded RJ45 4 USB 2 USB Host 2 0 max output current 500 mA 5 Headphone Headphone Connector 6 LAN Port 1 1 x 10 100 1000 Base T shielded RJ45 7 COM 3 4 Communication Ports COM4 not supported on TxB SoftControl and TxB SoftMotion which include the EtherCAT feature 3BSE069463 600 Rev D 29 ...

Page 30: ...RS232 TxD RS232 TxD 4 RS422 Rx RS422 Rx 5 GND GND GND GND 6 RS422 Tx RS485 Tx Rx RS422 Tx RS485 Tx Rx 7 RS232 RTS RS422 RTS 8 RS232 CTS RS422 RTS 9 RS422 Rx RS422 Rx COM4 not supported on TxB SoftControl and TxB SoftMotion which include the EtherCAT feature In order to utilize two communication ports on the same physical port the Y split cable TK860V001 part number 3BSE069476R1 must be used 30 3BS...

Page 31: ...Section 6 Operator Panel Drawings PP885 Outline PP885 Outline 286 max 8 mm 7 54 268 9 9 9 9 392 410 3BSE069463 600 Rev D 31 ...

Page 32: ...PP885 Outline Section 6 Operator Panel Drawings 32 3BSE069463 600 Rev D ...

Page 33: ... Door Operator panel Ferrite core Mounting plate in the cabinet Power supply 24 V DC The mounting clamps of the operator panel do not provide a secure grounding connection between the panel and the device cabinet see 1 in drawing above 1 Connect a wire that is sized correctly according to local electrical codes between the quick connect terminal connector on the operator panel and the chassis of t...

Page 34: ...ve 2 turns around the ferrite core provide 4 times the suppression of 1 turn 3 turns around the ferrite core provide 9 times the suppression of 1 turn A ferrite core suppresses disturbances to the 24 V feed see 6 in drawing above The grounding wires should be short and the conductor should have a large area A long thin grounding wire has a very high impedance resistance at high frequencies and doe...

Page 35: ...hassis via a capacitor see 1 in drawing above The operator panel s Ethernet shield is directly connected to the chassis see 2 in drawing above 1 Check whether the other Ethernet unit has its shield directly grounded or grounded via a capacitor In many cases connecting the shielded Ethernet cabling to the chassis at both ends is inappropriate Hum or grounding loops can occur Unshielded cabling may ...

Page 36: ...at one end only One option is to break the shield see 3 in drawing above A more elegant method is to expand the shielded Ethernet cabling with a piece of unshielded Ethernet cable see 4 in drawing above The shield can be grounded via an external 0 1 µF 250 V plastic capacitor see 5 in drawing above This connects the HF transients to ground 36 3BSE069463 600 Rev D ...

Page 37: ... Connect the shield at both ends Shielded cable Not same potential Ground plane 1 Ground plane 2 Ground plate Ground plate in another building 0 1 μF 250 V With longer distances there is a risk that the ground potential may be different In that case the shield should only be connected at one end A good alternative is to connect the other end of the shield to the ground via a 0 1 µF 250 V plastic c...

Page 38: ...es go 2 4 times around the cores are approximately 5 25 times more efficient Ambient Temperature The maximum ambient temperature for the operator panel is provided in the specifications The ambient temperature refers to the temperature in the device cabinet which cools the operator panel s electronics Operator panel Power Power Power 30 C outside Top 50 C inside Bottom 40 C inside Middle 45 C insi...

Page 39: ...5 W m2 and degrees C Installing a fan inside the cabinet evens out the temperature while moving air provides considerably better cooling than still air Install the fan so that it sits in a cooler area and blows cold air against the operator panel If the fan is mounted at the top and sucks warm air upwards the ambient temperature of the fan becomes higher resulting in a shorter lifespan An approxim...

Page 40: ...f a 24 V unit that also feeds other units is used there is reason to be cautious see 2 in drawing above The operator panel does not have insulation that meets safety requirements in the event of a potential short circuit between 230 V AC and 24 V DC It is assumed that the 24 V feed is secure for example SELV according to EN 60950 protection against electric shock and UL 950 Here is an example that...

Page 41: ... are connected to the ground No risk that the 24 V feed is at a high level in relationship to the ground This is not unusual since there is high static electricity Galvanic Isolation USB USB RS232 RS422 485 24 V DC 0 V Filter DC DC galvanic isolation VCC 0 V GND DC AC CFL Ethernet Internal electronics 1 5 m The operator panel has galvanic isolation against the 24 V DC feed but no galvanic isolatio...

Page 42: ...cted to one of the communication outlets If it does not have 100 insulation against the 24 V feed disturbances and grounding currents from the 0 V on the 24 V side disrupts the communication Using this type of unit solves one problem but creates a larger problem A substandard installation may work now but problems may arise when other devices are connected Cable and Bus Termination RS485 If maximu...

Page 43: ...rmination RS485 Depending on the recipients design the bus wires may be on the same level or require pull up or pull down to ensure that no faulty signals are detected when the bus is in resting mode all transmitters are disconnected 3BSE069463 600 Rev D 43 ...

Page 44: ...Contact us www abb com compactproductsuite www abb com controlsystems 3BSE069463 600 Rev D Copyright 2016 ABB All rights reserved ...