ABB Protecta Power IV, Assembly Manuallines

Page 1: ...All pictures shown are for illustration purpose only Assembly Guidelines Protecta Power IV...

Page 2: ...All pictures shown are for illustration purpose only...

Page 3: ...t Backplate 8 Line Side Connector 4P Assembly 9 Line Side Connectors Kit 4P 11 Segregation Kit Assembly 12 Vertical Stacking Top Bottom Extension Box 13 Horizontal Stacking Side Extension Box 14 Corne...

Page 4: ...d PH PZ Torx Screw Driver M5 M6 Hexagonal Wrench M8 Hexagonal Key Hammer WARNING Warning Installation by person with electrotechnical expertise only Avoid contact with energized electrical circuits Tr...

Page 5: ...ent potential overheating from loose connections the installer shall check connections are tightened to the torque levels stated in these instructions prior to energising this board This check should...

Page 6: ...3 Bus Stack Assembly 1 2 Tighten the busstack to the outgoing pan assembly using the M6 screws already supplied with the panel 6 x M6x10 Posidrive Pan head T 9 Nm...

Page 7: ...hole that the label designates 3 4 Make sure to align the screw squared neck with the squared hole in the Copper link M10 Hex Nut T 20 Nm M10 Spring Washer M10 Flat Washer M10x50 Round head square nec...

Page 8: ...5 Incoming Pan Assembly 5 6 7 8 4 x M6 x 10 Pozidrive Pan head T 12 Nm M6 x 35 T 9 Nm M5 x 10 T 5 Nm M6 x 10 Pozidrive Pan head T 12 Nm...

Page 9: ...nnection Link 1 2 Remove the Incoming Links Shroud Pass the flexibar underneath the incoming backplate 3 4 Connect the Flexibar to the bustack Connect the Flexibar to the neutral bridge and insert the...

Page 10: ...7 Incoming Connection Links 1 XT4 2 XT5 3 XT6 4 XT7...

Page 11: ...1 XT4 2 XT5 H 171 8 mm W 140 mm D 110 7 mm H 209 mm W 180 mm D 88 2 mm 3 XT6 4 XT7 H 269 mm W 270 mm D 86 7 mm H 269 mm W 280 mm D 41 8 mm Breaker Fixing Holes Breaker Fixing Holes Breaker Fixing Hol...

Page 12: ...bly 1 2 Only 4 Screws can be used for XT1 XT2 A1 XT4 XT5 fixing shall be done with 6 screw Stacking is recommended to be started either from top or bottom 3 4 6 x M6x10 Posidrive Pan head T 9 Nm 2 x M...

Page 13: ...10 Line Side Connectors Kit 3P 1 XT1 3P 2 XT2 3P W 79 mm W 99 mm 3 XT4 3P 4 XT5 3P W 109 mm W 140 mm...

Page 14: ...11 Line Side Connectors Kit 4P 1 XT1 4P 2 XT2 4P W 109 mm W 119 mm 3 XT4 4P 4 XT5 4P W 139 mm W 189 mm...

Page 15: ...12 Segregation Kit Assembly 1 2 The standalone holes before and after the pattern 3 4 4 x M5 x 10 T 5 Nm 8 x M5 x 10 T 5 Nm 12 x M6 x 10 T 12 Nm...

Page 16: ...sure the Gasket on Panel Top Bottom is pressed before tightening the screws 3 4 Insert Plugs and Tighten the Gland Plate Plugs can be removed using a screw driver Hex Head Screw M6x16 T 9 Nm Hex Serr...

Page 17: ...sion Box 1 2 Untighten the side gland plate Make sure the Gasket on Panel Side is pressed before tightening the screws 3 4 Hex Head Screw M6x16 T 9 Nm Hex Serrated Nut M6 Flat Washer M6 Hex Serrated N...

Page 18: ...3 4 Make sure the Gasket on Panel Side is pressed before tightening the screws 4 Screws for connecting the bottom of corner box and another 4 screws are needed for connecting the side of corner box to...

Page 19: ...studs are aligned with the holes while assembling 2 Make sure that Single lifting angles are on 45 from the vertical as shown above Sealing Plugs shall be removed using a screwdriver Hex Nut M16 Flat...

Page 20: ...Assembly 1 2 Use Screwdriver with diameter less than 7 mm 3 4 Plinth could be double stacked Use a Mallet and screwdriver to punch the fixation knockout Hex Head Screw M6x20 Flat Washer M6 Hex Serrate...

Page 21: ...18 Plain Side Gland Assembly 1 Please ensure all the studs are aligned with the holes while assembling 2 M6 Serrated Nut T 9 Nm...

Page 22: ...ease ensure all the studs are aligned with the holes while assembling Blank Cover Assembly 1 M6 Serrated Nut T 9 Nm 2 x M5x10 Pozi pan head thread forming screw T 9 Nm Slot to be used to adjust the pl...

Page 23: ...20 Vented Side Gland Assembly 1 Please ensure all the studs are aligned with the holes while assembling 2 M6 Serrated Nut T 9 Nm...

Page 24: ...21 Door Disassembly 1 2 Rotate the Pin Pull the pin upwards using tweezers 3 4 Remove the pin Remove the door...

Page 25: ...22 Wall Mounting Bracket Assembly 1 2 Hex Nut M12 T 100 Nm Hex Bolt M12 Flat Washer M12...

Page 26: ...23 Door Lock Replacement 1 2...

Page 27: ...24...

Page 28: ...t Foleshill Enterprise Park Courtaulds Way Coventry CV6 5NX Tel 44 0 333 999 9900 E Mail LV Enquiries gb abb com Twitter ABBUKEP http new abb com low voltage solutions protecta power As part of its co...