ABB PVS980-58, Commissioning And Maintenance Manual

Page 1: ...Central inverter PVS980 58 From 1818 to 2091 kVA Commissioning and maintenance manual...

Page 2: ...ral inverters firmware manual 3AXD50000026271 Option manuals and guides ACS AP x Assistant control panels user s manual 3AUA0000085685 Start up and maintenance PC tool Drive composer user s manual 3AU...

Page 3: ...1 Commissioning and maintenance manual PVS980 58 central inverters from 1818 to 2091 kVA 3AXD50000046782 Rev F EN EFFECTIVE 2020 05 13 2020 FIMER All Rights Reserved...

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Page 5: ...d ambient conditions 17 Parameter settings before the first start 18 First start local control mode 18 Set up fieldbus control 19 Register the inverter 19 Hints on using the assistant control panel 19...

Page 6: ...e update 35 Troubleshooting 35 Cabinet 36 Cleaning the cabinet 36 Cleaning the cooling air intake grilles 36 Cleaning the power module heat exchanger 37 Cleaning the air to air cooling element 38 Repl...

Page 7: ...l you about conditions which can cause injury or death or damage to the equipment They also tell you how to prevent the danger The manual uses these warning symbols Electricity warning Electrical haza...

Page 8: ...disconnector of the power system transformer Also isolate the inverter from the photovoltaic generator with the safety switch of the generator or by other means The optional AC disconnectors or optio...

Page 9: ...prevent injury or death damage to the equipment and electromagnetic interference Only qualified electricians are allowed to perform grounding work Always ground the inverter and adjoining equipment Co...

Page 10: ...an escape route available in case of an emergency 3 Disconnect all power sources and secure against reconnection Not all disconnectors provide sufficient isolation against voltage surges Disconnect th...

Page 11: ...nding tool Temporary grounding must withstand the available short circuit current of the AC or DC supply One temporary grounding device may not be enough on the AC side 25 mm ball grounding terminals...

Page 12: ...he unit can cause damage Do not open the panels of the inverter when it is raining or when sand or dust can blow into the unit Water or sand in the inverter can cause damage in the unit Note for UL in...

Page 13: ...verload protection switches 1Q10 1Q11 2Q10 and 2Q11 During operation do not open the AC or DC disconnectors Before you adjust the inverter and put it into service make sure that all of the equipment i...

Page 14: ...12 Safety instructions...

Page 15: ...mission and service the inverter Read the manual before you do work on the inverter You are expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbo...

Page 16: ...a network interface It is the sole responsibility of the customer to provide and continuously ensure a secure connection between the product and customer network or any other network as the case may...

Page 17: ...nd high switching frequency Inverter A cabinet built device containing all inverter modules together with their control electronics and I O and auxiliary components The inverter module converts the DC...

Page 18: ...16 Introduction to the manual...

Page 19: ...he settings of the auxiliary voltage transformer option G415 on page 24 Make sure that the ambient conditions for start up temperature humidity altitude etc are within the limits Refer to the technica...

Page 20: ...e the fast power off switch Turn on the external or internal auxiliary voltages If internal Main supply needs to be on before you switch on the auxiliaries In very humid or cold conditions the thermos...

Page 21: ...o 174 94 where the active input parameters depend on the DC input options G417 The DC voltage should decrease from the open circuit voltage and the active power should match the line current and the A...

Page 22: ...eter value directly in the parameter group 189 Inverter Control with the control panel or with a computer through USB or SCADA During the first start up FIMER recommends that you limit the output usin...

Page 23: ...ly Warning Orange There is an active warning in the inverter Fault Red There is an active fault in the inverter Heating Blue The internal heater is on Inverter auxiliary power is disabled until the he...

Page 24: ...AC500 program is running ERR Red An error or warning detected by the AC500 firmware MIRU 01 POWER Green The MIRU 01 unit is powered ERROR Red An error detected by the MIRU 01 firmware STATUS Green The...

Page 25: ...Electrical commissioning 23 5 Electrical commissioning This chapter describes the electrical commissioning of the inverter...

Page 26: ...t available at terminal 0X13 and the service outlet Voltage selection 100 115 or 230 V AC Maximum power 2 kVA 3 phase power output option G429 or G430 The inverter has a 3 phase power output for an au...

Page 27: ...alling fieldbus adapter modules option K458 K475 If the inverter is ordered with fieldbus options the fieldbus modules are installed at the factory Use these steps if you change a fieldbus adapter WAR...

Page 28: ...26 Electrical commissioning...

Page 29: ...maintenance The tables list the routine maintenance intervals recommended by FIMER The recommended maintenance and component replacement intervals are based on the specified operational and environmen...

Page 30: ...Simplified main circuit diagram in the Hardware manual The DC inputs and AC outputs of all of the power sections are normally operated in parallel Using the disconnection devices of the inverter you...

Page 31: ...r section below its maximum output power limit The capability of the inverter is reduced linearly along with the disabled power sections Reduced run operation is used for example if there is a fault i...

Page 32: ...AC breakers in the active power sections and always from power section 1 6 The inverter automatically controls the AC and DC contactors of the active power sections The contactors in the disabled powe...

Page 33: ...l work Note Operation with isolated DC inputs requires that you open the optional manual DC switch of the power section The inverter automatically limits its output power to keep the total DC input cu...

Page 34: ...the manual DC switch 5 Lock out and tag out the DC switch handle 6 Open the cover on the DC input cabling section 7 Verify that no voltage is present at the DC inputs Note that the PV panel side need...

Page 35: ...a from the inverter This step must be done because any modified parameter settings such as option codes Modbus node ID and so on need to be restored after the SW upload On the Control panel Open the M...

Page 36: ...process The progress bar indicates remaining time of the load process 5 Click OK after the firmware is updated successfully The Drive Loader 2 reads information from the inverter The tool might indic...

Page 37: ...e the inverter and retry The firmware upload fails with error code 5 Communication with the inverter cannot be initialized Check that the correct serial port is set in Drive Loader 2 and that the inve...

Page 38: ...soft brush and a vacuum cleaner if needed 3 Clean the air inlets and outlets of the fans 4 Examine the air inlet grilles of the cabinet Replace them when it is necessary Cleaning the cooling air intak...

Page 39: ...n the heat exchanger 1 Before you start stop the inverter and do the steps in Electrical safety on page 6 2 Open the protection grilles at the back of the inverter 3 Blow dry clean compressed air not...

Page 40: ...ge to it 1 Before you start stop the inverter and do the steps in Electrical safety on page 6 2 Remove the protection grilles at the front of the inverter 3 Remove the main channel cooling fans 4 Use...

Page 41: ...death or damage to the equipment can occur 1 Before you start stop the inverter and do the steps in Electrical safety on page 6 2 If the inverter has fuse status detection option remove and disconnect...

Page 42: ...pment can occur 1 Before you start stop the inverter and do the steps in Electrical safety on page 6 2 Disconnect the cables of the power supply buffer 3 The power supply and buffer are rail mounted d...

Page 43: ...inverter 3 Disconnect the cables of the cooling fans 4 Disconnect the PT100 sensor 5 Loosen the locking screws of the faulty cooling fan 6 Carefully lift the faulty cooling fan out of the frame 7 Rep...

Page 44: ...osen the screws that attach the cooling fan holder 5 Remove the cooling fan holder 6 Remove the screws that attach the cooling fan to the cooling fan holder 7 Replace the cooling fan Make sure that th...

Page 45: ...Loosen the locking nuts of the LCL cooling fan holder 5 Carefully lift and remove the cooling fan holder 6 Remove the 4 screws that attach the cooling fan to the cooling fan holder 7 Replace the LCL...

Page 46: ...cooling fans 5 Loosen the locking nuts of the LCL cooling fan holder 6 Carefully lift and remove the cooling fan holder 7 Remove the 4 screws that attach the cooling fan to the cooling fan holder 8 Re...

Page 47: ...you can move the memory unit to the new control unit to keep the firmware and parameter settings WARNING Do not remove or insert the memory unit when the control unit is powered To remove the memory...

Page 48: ...do not go under it Required tools Socket wrench set Socket driver Power driver Torx 30 bit 70 mm and a 100 mm extension Torque wrench 5 Nm to 16 Nm Small power screwdriver Ladder 1 m minimum Note tha...

Page 49: ...re lubricated with grease The load chain requires lubrication prior to first use Chain lubricant is included with shipment of each new chain hoist Operating the hoisting equipment Operator requirement...

Page 50: ...kout and tagout the lifting equipment for further inspection Never leave a load hanging on the hoists Lower the load to ground if you need to interrupt or abort the lifting process if possible and or...

Page 51: ...winch for US markets and roof beams 1 Lifting beam 2 Lifting assistance implement 3 Support bracket 4 Winch 5 Roof beams 6 Wooden packing box 3AXD50000118489 Lifting beam and support bracket only 1 Li...

Page 52: ...protection grille 2 Pull out the protection grille 3 Repeat Steps 1 to 2 for the other lower protection grilles 4 Remove the six screws that attach the outer cover for the internal cooling fans 5 Remo...

Page 53: ...om edge up and then pull it out 9 Repeat Steps 7 to 8 for the other upper main cooling cover 10 Take the two roof support beams 1 from the lifting device package 11 Remove the locking pins from the ro...

Page 54: ...f the roof 14 Pull and push the roof support beams into place 15 Install the locking pins 16 Lock the roof support beams into position with the locking pins 17 Install the support beam 3 onto the two...

Page 55: ...y pulling the supports from all sides 19 Remove the eight bolts that attach the module 20 Loosen the eight bolts that attach the support brackets 21 Remove the support brackets 22 Loosen the extractio...

Page 56: ...24 Open the extraction supports 25 Tighten the extraction support nuts 26 Loosen the diagonal support bolts and nuts six total 27 Open the diagonal supports and put their flanges into the slots of th...

Page 57: ...extraction support bracket with its flanges into slots on the end of extraction support and push down 31 Pull out the module onto the extraction supports slowly until it hits the stopper of the extra...

Page 58: ...m the extraction support 38 Disconnect the fiber optic cables 39 To remove the fiber optic cable support lift it up and pull it out of the module 40 Open and remove the locking pin 41 Route the hoist...

Page 59: ...ow move the module Install the new module in reverse order Note the following After the module is pushed into the frame tighten the two extraction bolts Alternate between the bolts by turning them a m...

Page 60: ...58 Maintenance...

Page 61: ...Further information For more information on FIMER products and services for solar applications visit fimer com...

Page 62: ...soever for potential errors or possible lack of information in this document For more information please contact your local FIMER representative or visit fimer com We reserve all rights in this docume...