ABB RE 610 Series, Installation Manual

Page 1: ...Protection Relay RE_ 610 Installation Manual ...

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Page 3: ... the plug in unit 15 4 2 Mounting dimensions 17 4 3 Flush mounting 17 4 4 Semi flush mounting 20 4 5 Inclined semi flush mounting 22 4 6 Rack mounting 24 4 7 Wall mounting 25 4 8 19 rack mounting with RTXP 18 27 4 9 19 equipment frame mounting Combiflex 28 4 10 Lens sensors for arc protection system REF 610 only 29 5 Connections 31 5 1 Mounting instructions for snap ferrite ring 32 5 2 Electrical ...

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Page 5: ...d parts thereof must not be reproduced or copied without written permission from ABB Oy and the contents thereof must not be imparted to a third party nor used for any unauthorized purpose The software or hardware described in this document is furnished under a license and may be used copied or disclosed only in accordance with the terms of such license Copyright 2006 ABB Oy All rights reserved Tr...

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Page 7: ...ndicates the presence of a hazard which could result in electrical shock The warning icon indicates the presence of a hazard which could result in personal injury The caution icon indicates important information or warning related to the concept discussed in the text It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property The infor...

Page 8: ...ce Manual 1MRS752263 MUM Technical Reference Manual ANSI version 1MRS755537 Operator s Manual 1MRS752264 MUM Operator s Manual ANSI version 1MRS755538 Table 1 4 3 REU 610 product documentation Name Document ID Technical Reference Manual 1MRS755769 Technical Reference Manual ANSI version 1MRS755972 Operator s Manual 1MRS755770 Operator s Manual ANSI version 1MRS755971 Either the IEC or the ANSI ver...

Page 9: ...ews are shown in a Courier font for example Use the arrow buttons to monitor other measured values in the menus DEMAND VALUES and HISTORY DATA HMI messages are shown inside quotation marks when it is good to point out them for the user for example When you store a new password the relay confirms the storage by flashing once on the display 1MRS752265 MUM Protection Relay Installation Manual RE_ 610...

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Page 11: ... device has to be carefully earthed When the plug in unit has been detached from the case do not touch the inside of the case The relay case internals may contain high voltage potential and touching these may cause personal injury The device contains components which are sensitive to electrostatic discharge Unnecessary touching of electronic components must therefore be avoided Breaking the sealin...

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Page 13: ...uct You can find the order number on a label under the lower handle of the relay When checking the order number of the relay plug in unit be careful not to lift the handle more than 25º approx 40 mm Lifting the handle any further detaches the plug in unit from the case a y A040165 Fig 3 1 1 Checking the order number of the relay α 25º y 40 mm 3 2 Electrostatic discharge ESD The relay products cont...

Page 14: ...3 3 Disposal of packing material The packing material of cardboard is 100 recyclable 14 RE_ 610 Protection Relay Installation Manual 1MRS752265 MUM ...

Page 15: ...unit from the relay case 4 1 Detaching and installing the plug in unit Before detaching the plug in unit from the case the auxiliary voltage must be disconnected To detach the plug in unit 1 Lift the lower handle until the spring loaded locks on both sides of the handle are released and the unit is pushed about 6 mm out of the case This separates the connectors 2 Pull the unit out of the case The ...

Page 16: ...n unit REM610B55HCNR XX However it is highly recommended that all characters in the order number except for those indicating a spare part should match the ones of the case The relay features a built in mechanical coding system which allows that a plug in unit with voltage or current measuring inputs only can be plugged into a corresponding case This helps to prevent dangerous situations from arisi...

Page 17: ...me width mm Frame height mm Frame depth mm 177 177 149 3 177 177 4U 30 8 149 3 180 1 160 164 A040168 Fig 4 2 1 Main dimensions of RE_ 610 4 3 Flush mounting All the mounting accessories for flush mounting are included in the case 1MRS752265 MUM Protection Relay Installation Manual RE_ 610 ...

Page 18: ...1 Nm The enclosure class of the flush mounted device is IP 54 on the front side The rear side fulfils the IP 20 requirements The top of the flush mounted device fulfills the IP 40 requirements A device equipped with optic connections requires a minimum depth of 180 mm 161 5 1 0 1 0 165 5 1 0 1 0 Case Fixing screws M5 T25 Torx head Panel A040169 Fig 4 3 1 Flush mounting a case into a panel cut out ...

Page 19: ...19 A040170 Fig 4 3 2 Case flush mounted tightening the screws 149 3 30 8 A040171 Fig 4 3 3 Relay case and plug in unit flush mounted 1MRS752265 MUM Protection Relay Installation Manual RE_ 610 ...

Page 20: ...the gasket is not used an IP 50 degree of protection is obtained Mount the raising frame to the cut out in the panel with four screws according to the Fig 4 4 1 A device equipped with optic connections requires a minimum depth of 130 mm Ø 5 5 165 5 1 1 173 5 0 3 0 3 161 5 1 1 133 0 3 0 3 Panel Raising frame M4 screws Dimensions of panel cut out A040174 Fig 4 4 1 Mounting raising frame 20 RE_ 610 P...

Page 21: ... instructions on how to mount the case to the raising frame refer to Section 4 3 Flush mounting 99 3 80 8 A040176 Fig 4 4 3 Relay raising frame case and plug in unit semi flush mounted 1MRS752265 MUM Protection Relay Installation Manual RE_ 610 ...

Page 22: ... Angled frame Gasket Screws The gasket is used when an IP 54 degree of protection is required for the front side If the gasket is not used the device fulfills the IP 50 requirements 25 221 25 5U 105 127 6 A B C D E A051485 Fig 4 5 1 Inclined semi flush mounting A M4 x 0 7 screws B Plug in unit C Case D Angled frame E Gasket 22 RE_ 610 Protection Relay Installation Manual 1MRS752265 MUM ...

Page 23: ...mmended panel thickness is 2 mm at the minimum 5 40 5 5 5 203 1 1 177 0 2 0 2 167 1 1 122 0 2 0 2 A051484 Fig 4 5 2 Panel cut out dimensions A051486 Fig 4 5 3 Relay angled frame case and plug in unit mounted in a 25 angle 1MRS752265 MUM Protection Relay Installation Manual RE_ 610 ...

Page 24: ...ounting panel type depends on the number of relays mounted For order numbers refer to Chapter 6 Accessories A device equipped with optic connections requires a minimum depth of 180 mm 19 482 6 4U 177 A040172 Fig 4 6 1 19 rack mounting panels For instructions on how to mount the case to the panel refer to Section 4 3 Flush mounting 24 RE_ 610 Protection Relay Installation Manual 1MRS752265 MUM ...

Page 25: ...nd rail parts The mounting brackets are made of steel sheet light grey Pantone 420 Back plate Screws Detailed mounting instructions Dimensions for screw holes When connecting the wires a wall mounted relay can be pulled out 160 mm and turned 45 or 90 degrees downwards or upwards The part in item A in Fig 4 7 1 and in Fig 4 7 2 locks the relay to selected pushed in or pulled out position Release th...

Page 26: ... case and plug in unit wall mounted A Locks the relay to selected position pushed in or pulled out Rotate the relay by loosening the knurled head screw see item B in Fig 4 7 2 26 RE_ 610 Protection Relay Installation Manual 1MRS752265 MUM ...

Page 27: ... can be mounted together with a RTXP 18 test switch to a 19 rack by using a mounting kit For order number refer to Chapter 6 Accessories The mounting kit contains Mounting panel item 1 in Fig 4 8 1 Metallic frame item 2 in Fig 4 8 1 for mounting the RTXP 18 test switch to the panel A device equipped with optic connections requires a minimum depth of 180 mm For instructions on how to mount the case...

Page 28: ...n with a test switch of type RTXP 18 When mounting only the relay use two mounting brackets of type 1MRS061208 see item 1 in Fig 4 9 1 When mounting a relay with a test switch RTXP 18 by its side use one mounting bracket of type 1MRS061208 and one of type 1MRS061207 see items 1 and 2 in Fig 4 9 2 The mounting brackets are made of hot galvanized steel sheet Mount the mounting brackets to the case b...

Page 29: ...4 10 Lens sensors for arc protection system REF 610 only The arc protection is used to detect arc situations in air insulated metal clad switch gears The place of installation of the optional lens sensors in the switch gear cubicle depends on the kind of arc protection system to be used Refer to the application examples in the Technical Reference Manual for further information on the alternatives ...

Page 30: ...with a cable tie To do this secure the cable tie to a suitable point of attachment on the cubicle wall and wrap the cable tie tightly around the sensor Make sure that the cable tie lies in the groove of the sensor to prevent it from blocking the light A040182 Fig 4 10 1 Mounting of the lens sensor A040183 Fig 4 10 2 Dimensions of the lens sensor 30 RE_ 610 Protection Relay Installation Manual 1MRS...

Page 31: ... wire into it for the first time To open the screw terminal turn the fixing screw anti clockwise until the terminal hole is wide open the inside of the terminal hole is surrounded by metal 2 Insert the wire and turn the fixing screw clockwise until the wire is firmly fixed Only use screwdriver and insert bits for Phillips PH 1 cross recessed head screws M3 5 when handling CT VT terminals X2 1 of s...

Page 32: ...ding the snap ferrite ring with the other hand 3 Place the snap ferrite ring around the wires for current voltage measurement and lock the ring by closing it The snap ferrite ring should be installed as close to the terminal block as possible Fig 5 1 2 shows the preferred position of the snap ferrite ring after installation If the protection relay is installed in a place where it is subject to vib...

Page 33: ...mm2 wire or for two maximum 2 5 mm2 wires A separate earth lead of at least 2 5 mm2 has to be connected from the protective earth screw between connectors X4 1 and X3 1 the upper screw see Fig 5 2 1 to the earth bar When using RTD sensors or thermistors for REM 610 use a double shielded cable Connect the cable shields to the chassis earth screw between connectors X4 1 and X3 1 lower screw see Fig ...

Page 34: ...15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 X3 1 X4 1 X2 1 X5 5 6 5 4 3 2 1 A040187 Fig 5 2 1 Rear view of RE_ 610 with the RS 485 communication module 34 RE_ 610 Protection Relay Installation Manual 1MRS752265 MUM ...

Page 35: ... 24 1 2 3 4 5 6 7 8 9 10 11 12 X3 1 X4 1 X2 1 DANGER RISK OF ELECTRIC SHOCK NEAR INSTRUMENT TERMINALS X5 1 TX RX X5 2 X5 3 X5 4 TX RX A040188 Fig 5 2 2 Rear view of RE_ 610 with the fibre optic communication module for plastic and glass fibre with light sensor inputs 1MRS752265 MUM Protection Relay Installation Manual RE_ 610 ...

Page 36: ...5 16 17 18 19 20 21 22 23 24 1 2 3 4 5 6 7 8 9 10 11 12 X3 1 X4 1 X2 1 DANGER RISK OF ELECTRIC SHOCK NEAR INSTRUMENT TERMINALS X5 8 8 7 6 5 4 3 2 1 A040189 Fig 5 2 3 Rear view of RE_ 610 with the DNP 3 0 communication module for RS 485 36 RE_ 610 Protection Relay Installation Manual 1MRS752265 MUM ...

Page 37: ...racket for RTXP18 1MRS061207 Pre manufactured lens sensor and optic fibre for arc protection 1 5 m 3 1MRS120534 1 5 3 m 3 1MRS120534 3 0 5 m 3 1MRS120534 5 0 Front communication cable 1MRS050698 Communication modules Plastic fibre 1MRS050889 Plastic fibre with inputs for arc protection 1MRS050890 RS 485 1MRS050892 RS 485 with inputs for arc protection 1MRS050888 Plastic and glass fibre 1MRS050891 ...

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Page 40: ...ABB Oy Distribution Automation P O Box 699 FI 65101 Vaasa FINLAND 358 10 22 11 358 10 224 1094 www abb com substationautomation 1MRS752265 MUM EN 2 2006 ...