ABB Relion 650 1.1 IEC, Installation Manual

Page 1: ...Relion 650 SERIES 650 series Version 1 1 IEC Installation manual...

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Page 3: ...Document ID 1MRK 514 014 UEN Issued November 2019 Revision A Product version 1 1 Copyright 2011 ABB All rights reserved...

Page 4: ...ed or disclosed only in accordance with the terms of such license Trademarks ABB and Relion are registered trademarks of ABB Group All other brand or product names mentioned in this document may be tr...

Page 5: ...roduct failure would create a risk for harm to property or persons including but not limited to personal injuries or death shall be the sole responsibility of the person or entity applying the equipme...

Page 6: ...cerning electrical equipment for use within specified voltage limits Low voltage directive 2006 95 EC This conformity is the result of tests conducted by ABB in accordance with the product standards E...

Page 7: ...g 15 4 1 Removing transport packaging 15 4 2 Inspecting the product 15 4 2 1 Identifying the product 15 4 2 2 Checking delivery items 15 4 2 3 Inspecting the IED 15 4 2 4 Returning an IED damaged in t...

Page 8: ...Energizing the IED 37 Section 8 Removing repairing and exchanging 39 8 1 Product lifecycle 39 8 2 Checking IED information 39 8 3 Removing the IED 39 8 4 Sending the IED for repair 39 8 5 Exchanging t...

Page 9: ...nual Communication protocol manual Technical manual Planning purchase Engineering Installing Commissioning Operation Maintenance Decommissioning deinstalling disposal Planning purchase Engineering Ins...

Page 10: ...n how to service and maintain the IED The manual also provides procedures for de energizing de commissioning and disposal of the IED The application manual contains application descriptions and settin...

Page 11: ...MRK 504 127 BEN Type test certificate 1MRK 504 127 TEN Documents related to REC650 Identity number Application manual 1MRK 511 246 UEN Technical manual 1MRK 511 247 UEN Commissioning manual 1MRK 511 2...

Page 12: ...t in corruption of software or damage to equipment or property The information icon alerts the reader of important facts and conditions The tip icon indicates advice on for example how to design your...

Page 13: ...setting The character in front of an input or output signal name in the function block symbol given for a function indicates that the user can set an own signal name in PCM600 The character after an...

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Page 15: ...tallation M2366 2 v2 National and local electrical safety regulations must always be followed Working in a high voltage environment requires serious approach to avoid human injuries and damage to equi...

Page 16: ...Caution signs IP1503 1 v1 GUID 5D1412B8 8F9D 4D39 B6D1 60FB35797FD0 v2 Whenever changes are made in the IED measures should be taken to avoid inadvertent tripping GUID F2A7BD77 80FB 48F0 AAE5 BE73DE5...

Page 17: ...ons before making the change 2 4 Note signs IP1497 1 v1 1 1 M19 2 v3 1 1 Observe the maximum allowed continuous current for the different current transformer inputs of the IED See technical data 1MRK...

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Page 19: ...ng life time is supported by maintenance and repair services as well as by the availability of spare parts Design and manufacturing have been done under a certified environmental system The effectiven...

Page 20: ...tallic plates parts and screws Steel Plastic parts PC1 LCP2 LHMI display module Various Package Box Cardboard Attached material Manuals Paper 1 Polycarbonate 2 Liquid crystal polymer Section 3 1MRK 51...

Page 21: ...ems are included in the delivery in accordance with the delivery documents 4 2 3 Inspecting the IED GUID F6333353 F05D 4B41 BE44 5CE5274E788E v1 IEDs require careful handling before installation on si...

Page 22: ...ation it must be done in the original transport packaging in a dry and dust free place Observe the environmental requirements stated in the technical manual Section 4 1MRK 514 014 UEN A Unpacking insp...

Page 23: ...e strong induced magnetic fields or similar extreme conditions Check that sufficient space is available Sufficient space is needed at the front and rear of the IED to allow access to wires and optical...

Page 24: ...Nuts and washers B 21 55 mm 2 Threaded studs C 227 mm 3 Screw D 228 9 mm 4 Plastic plugs E 272 mm 5 Mounting frame F 6 mm G 21 55 mm H 220 mm I 265 9 mm J 300 mm K 254 mm 5 Place a nut and a washer o...

Page 25: ...cable manufacturer 5 3 2 Rack mounting the IED 5 3 2 1 Rack mounting a single IED GUID E5E49AF2 DD48 43BA 9B1B 5FA92CED1DAC v2 1 Remove the four plastic plugs from the right hand side of the IED and a...

Page 26: ...racket 3 Attach the left mounting bracket to the left hand side of the IED using the required screws 4 Tighten the screws 5 Mount the IED with the rack mounting panels to the 19 rack 6 Tighten the scr...

Page 27: ...ng two IEDs GUID 3E10B635 AB42 44B0 BDA2 9B7BDAC8FC8E v2 1 Remove the plastic plugs from the side of the case on both of the two IEDs 2 Locate the pins on the two middle mounting brackets to the holes...

Page 28: ...6 Left mounting bracket 7 Middle mounting brackets 4 Tighten the screws 5 Mount the left and right mounting brackets to both sides of the IED assembly using fixing screws 6 Tighten the screws 7 Mount...

Page 29: ...g radius from the optical cable manufacturer 5 3 3 Wall mounting the IED GUID C6B7126A 6B94 4ECD AA40 A7D84548F023 v4 1 Drill four screw holes according to the dimensional drawing 2 Mount the mounting...

Page 30: ...and terminal strips before IED is fitted on mounting brackets Check the allowed minimum bending radius from the optical cable manufacturer 5 3 4 Wall mounting with external display module GUID 73229B5...

Page 31: ...ugh the hole for cable from IED to LHMI 4 Connect the cable to the LHMI 5 Mount the external LHMI display using four M3 screws 6 Tighten the four M3 screws When the LHMI is installed on the cabinet do...

Page 32: ...unting brackets by using the required screws B A GUID 3451F22D 1B9E 47A1 A407 9D87B83AD837 V1 EN US Figure 11 6U main unit and external LHMI display A 241 1 mm 1 Screws B 190 5 mm 2 Mounting brackets...

Page 33: ...89 v1 Ventholes are located at the bottom and on the back plate of the IED Reserve sufficient space round the IED to ensure adequate ventilation Reserve at least 1U below and above the unit Reserve fo...

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Page 35: ...multi strand wire in door mounting See the technical manual for product specific terminal diagrams 6 2 1 Connecting screw compression type wires GUID 7D429CEE 856B 41DF A016 1D303442BF86 v1 Terminal...

Page 36: ...MI is installed on the cabinet door earth the door with a 16 0 mm2 flat braided copper cable 1 Loosen the nut from the protective earth pin to connect a separate earth protection lead GUID C75F6FD4 48...

Page 37: ...for CT VT terminals The wires for the analog signals can be connected to the CT VT terminals before the connector is connected to the IED The connector features an automatic short circuit mechanism fo...

Page 38: ...ram Each terminal for CTs VTs is dimensioned for one 0 5 6 0 mm2 wire or for two wires of maximum 2 5 mm2 To help connecting the current and voltage inputs the connector pair is marked with symbols Fo...

Page 39: ...switch connect the current and voltage transformers directly to the switch 6 5 Connecting power supply GUID 378DB1CE 5501 42DF AC13 A360895DD943 v3 1 1 When using power supply 110 250 VDC or 100 240...

Page 40: ...g auxiliary voltage on a 6U half 19 unit Connect the terminals on the auxiliary voltage connector correctly Different power supplies use different terminals Section 6 1MRK 514 014 UEN A Connecting 34...

Page 41: ...mm for the glass fiber cables If cable straps are used to fix the cables apply with loose fit Always hold the connector never the cable when connecting or disconnecting optical fibers Do not twist pu...

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Page 43: ...the terminal strip is wired and placed correctly During the start up all LEDs are lit for a short period Green Ready LED starts to flash LCD lights up and starting is displayed The main menu is displ...

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Page 45: ...fiers submenu contains product related information including product type serial number order number production date and SW version The Installed HW submenu contains information about the HW modules 8...

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Page 47: ...4D16 C2C5 422E 82B2 26F522CFAAE6 v1 GUID 54166097 76E0 42A6 ADA7 D8580D1B2B1D V1 EN US Figure 19 Front view of 6U half 19 IED The LHMI includes a monochrome LCD of 320x240 pixels 1MRK 514 014 UEN A Se...

Page 48: ...10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1...

Page 49: ...on of flush mounted IED Description Value Front side IP 40 Rear side connection terminals IP 20 Table 7 Degree of protection of the LHMI Description Value Front and side IP 42 1MRK 514 014 UEN A Secti...

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Page 51: ...4424 9516 4BFB61146EE5 V1 EN US Figure 21 Flush mounting frame Table 8 Mounting kit Items Order number Flush mounting kit for one 6U half 19 housing IED 1KHL400228R0001 10 1 2 Rack mounting kit for a...

Page 52: ...number 19 rack mounting kit for one 6U half 19 housing IED 1KHL400239R0001 10 1 3 Rack mounting kit for two IEDs GUID 6B8520E4 D0F2 4B56 93DE 4F4377A1FA9C v1 Mounting brackets Screws Section 10 1MRK...

Page 53: ...r 19 rack mounting kit for two 6U half 19 housing IEDs 1KHL400240R0001 10 1 4 Wall mounting kit for an IED GUID 90374D4B 2485 40B0 8AF7 D8FEC47874BA v1 Mounting brackets Screws Dimensions for screw ho...

Page 54: ...ling towards the mounting wall for one 6U half 19 housing IED 1KHL400200R0001 10 1 5 Wall mounting kit for a main unit GUID 0F5249BD 54F1 4A9A 86B5 CE84EE4B57B1 v1 Mounting brackets Screws Dimensions...

Page 55: ...12 Optional cables for external display module Items Order number LHMI cable 1m 1KHL380031R0100 LHMI cable 2m 1KHL380031R0200 LHMI cable 3m 1KHL380031R0300 LHMI cable 4m 1KHL380031R0400 LHMI cable 5m...

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Page 57: ...pacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE ANSI CMPPS Combined megapulses per second CMT Communication Management tool in PCM600 CO cycle Close open...

Page 58: ...formance architecture ESD Electrostatic discharge FCB Flow control bit Frame count bit FOX 20 Modular 20 channel telecommunication system for speech data and protection signals FOX 512 515 Access mult...

Page 59: ...erent number in the IED user interfaces The word instance is sometimes defined as an item of information that is representative of a type In the same way an instance of a function in the IED is repres...

Page 60: ...ponents PSM Power supply module PST Parameter setting tool within PCM600 PT ratio Potential transformer or voltage transformer ratio PUTT Permissive underreach transfer trip RASC Synchrocheck relay CO...

Page 61: ...each A term used to describe how the relay behaves during a fault condition For example a distance relay is underreaching when the impedance presented to it is greater than the apparent impedance to t...

Page 62: ...residual or the earth fault current 3UO Three times the zero sequence voltage Often referred to as the residual voltage or the neutral point voltage Section 11 1MRK 514 014 UEN A Glossary 56 650 seri...

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