ABB RHD16000 Series, Operating Instructions Manual

Page 1: ...ctrical Part Turn Actuator RHD8000 16000 Pos 1 Titelbl tter Copyright BA IA Aktorik Antriebe Contrac RHD8000 16000 Contrac 14 mod_1194246762265_3101 doc 135117 Rated torque 8000 16000 Nm 6000 12000 lb...

Page 2: ...Germany Tel 49 551 905 534 Fax 49 551 905 555 CCC support deapr de abb com Copyright 2008 by ABB Automation Products GmbH Subject to change without notice This document is protected by copyright It as...

Page 3: ...rmation 9 1 13 Operating safety information 10 1 14 Maintenance safety information 10 2 Design and function 11 3 Installation 12 3 1 Actuator check 12 3 2 Mounting position 12 3 3 Installation instruc...

Page 4: ...manual mode 25 5 2 Manual operation 25 6 Maintenance 26 6 1 Inspection and overhaul 26 6 2 Brake adjustment 27 6 3 Oil change 27 6 4 Filling capacity 28 7 Trouble shooting 29 7 1 Electrical test value...

Page 5: ...oc 144907 The actuators are used for operating final control elements valves vanes etc They may only be operated using the appropriate Contrac electronic unit Do not use these actuators for any other...

Page 6: ...One of these symbols in conjunction with the Danger warning indicates an imminent danger If it is not avoided death or serious injury will result Warning Bodily injury The symbol in conjunction with t...

Page 7: ...sociated Contrac electronic unit 8 Free 9 Free 10 Free for customer specific entry Pos 4 13 Sicherheit Aktorik Allgemein Pflichten des Betreibers 10 mod_1181723170562_3101 doc 105157 1 5 Operator liab...

Page 8: ...Through its publications ABB conducts an open dialog with the public This product solution is manufactured from materials that can be reused by specialized recycling companies 1 8 1 Information on WEE...

Page 9: ...nts for positioning vanes and valves etc Only qualified specialists who have been trained for these tasks are authorized to mount and adjust the control actuator and to make the electrical connection...

Page 10: ...s which may be accessed by unauthorized persons take the required protective measures Switch off the power supply to the motor prior for manual operation Pos 4 30 berschriften 1 1 1 spaltig S U Sicher...

Page 11: ...kantriebe Allgemein Konzept 15 mod_1195050522390_3101 doc 140463 Functionality Compact actuator for the operation of final control elements with preferably 90 rotary movement such as flaps cocks etc T...

Page 12: ...Pos 8 5 Montage Aktorik Elektr Schwenkantriebe RHD8000 16000 Einbaulage Zeichnung 14 mod_1194599335453_3101 doc 137089 The spur gears of the actuator RHD8000 16000 are oil lubricated They contain the...

Page 13: ...ig V Z Zusammenbau mit dem Stellglied 10 mod_1181634985953_3101 doc 103507 3 4 Assembly with the valve Pos 8 11 berschriften 1 1 1 1 spaltig Vorbereitung 10 mod_1181635035296_3101 doc 103530 3 4 1 Pre...

Page 14: ...Fasten the counter nuts 6 Fasten the stop in the other mounting position close to the end position depending on the toothing Pos 8 16 berschriften 1 1 1 1 spaltig Kraftabh ngige Anschlageinstellung 1...

Page 15: ...1 mod_1185795161718_3101 doc 112194 3 5 1 Fastening elements RHD8000 16000 clamping screws for mech limit stop tightening torque 670 Nm 494 17 Lbf ft lever clamping screw tightening torque 1400 Nm 103...

Page 16: ...165656_3101 doc 112217 3 5 2 Mounting with lever 3 10 b a M00315 1 2 3 5 4 6 7 Fig 4 1 Output lever 2 mech limit stop with clamping screws 3 lever clamping screw 4 Mounting screws 20 5 Flap lever 6 ri...

Page 17: ...nkantrieb RHD 8000 Contrac Ma bild Hebeltrieb 5 mod_1154438073468_3101 doc 36609 M00118 38 30 5 37 141 42 5 50 50 135 165 135 165 I L 300 L 180 205 120 570 152 5 38 42 5 76 68 0 1 18 10 3 0 3 2 1 116...

Page 18: ...004 0 001 15 75 1 10 0 0001 0 002 4 Fig 6 Dimensions in Inch 1 Cone 1 10 2 welding bushings are part of shipment 3 Connection pipe 3 DIN 2440 resp 3 schedule 80 pipe size L acc to requirements The pip...

Page 19: ...54526348734_3101 doc 36893 3 0 M00120 45 60 50 18 145 185 I L 330 L 205 200 500 125 685 218 5 54 5 50 174 5 76 68 0 1 0 0 2 6 0 0 8 8 0 036 0 090 10 3 2 1 127 4 0 2 120 3 2 145 185 4 Fig 7 Dimensions...

Page 20: ...0 0 0 1 0 0 0 0 3 5 0 0014 0 0035 Fig 8 Dimensions in Inch 1 Cone 1 10 2 welding bushings are part of shipment 3 Connection pipe 3 DIN 2440 resp 3 schedule 80 pipe size L acc to requirements The pipe...

Page 21: ...d and software assignment Pos 10 3 berschriften 1 1 1 spaltig J L Kabelschirm 10 mod_1181823716656_3101 doc 106187 4 1 Cable shield Pos 10 4 berschriften 1 1 1 1 spaltig Signalteil 10 mod_118250108376...

Page 22: ...N853 Contrac EBN861 Contrac 16 mod_1197277910312_3101 doc 145230 4 2 1 Power Electronic Unit EBS853 Contrac EBS861 Contrac Pos 10 9 Technische Daten Datenblatt Aktorik Antriebe Linearantriebe Allgemei...

Page 23: ...Electrical connection 42 68 166 EN RHD8000 16000 23 4 2 3 PROFIBUS DP Fig 11 Pos 10 10 Seitenumbruch 0 mod_1126532365768_3101 doc 3830...

Page 24: ...Unit EBS852 Contrac EBS862 Contrac Pos 10 12 Technische Daten Datenblatt Aktorik Antriebe Linearantriebe Allgemein El Anschluss mit separater Elektronik EBS852 EBS862 7 mod_1174895582718_3101 doc 743...

Page 25: ...drive shaft Adjustable limit stops prevent overloading of the valve in the event of an operating error The motor brake locks the actuator in the current position if the power suplly is cut off Pos 12...

Page 26: ...1 1 1 spaltig G I Inspektion und berholung 10 mod_1181642170921_3101 doc 103840 6 1 Inspection and overhaul Pos 14 4 Wartung Reparatur Aktorik Antriebe Elektr Schwenkantriebe Allgemein Inspektion und...

Page 27: ...69 Important Oils for different temperature ranges may not mixed Dispose of old oil according to local regulations Make sure that the oil does not enter the water cycle Proceed as follows to drain or...

Page 28: ...uantity approx 57 l 15 04 gal 1 55 l 14 51 gal 1 74 l 19 53 gal 1 61 l 16 11 gal 1 52 l 13 74 gal 1 53 l 14 00 gal 1 Min oil level mm under inspection plug 135 mm 5 31 inch 215 mm 8 46 inch 45 mm 1 77...

Page 29: ...puts on the electronic unit are not wired Make connection actuator does not react Brake does not release no mechanical click Check the brake air gap approx 0 25 mm and electrical connection to the bra...

Page 30: ...sors Only via Contrac electronic unit refer to the data sheet for the electronic unit Pos 18 4 berschriften 1 1 1 spaltig S U Technische Daten RHD8000 14 mod_1194602972375_3101 doc 137680 8 2 Technica...

Page 31: ...Starting torque 1 2 x rated torque break away torque in end positions for short time 2 x rated torque Rated time for 90 30 900 s Operating speed adjustable 3 0 0 1 s Operating angle Typically 90 min...

Page 32: ...h the following directives and their basic safety requirements CE mark on the nameplate of actuator Conforms with EMC directive 89 336 EEC Conforms with the machinery directive 2006 42 EC By placing t...

Page 33: ...person Telephone Fax E Mail Device details Type Serial no Reason for the return description of the defect Was this device used for working with substances which pose a threat or health risk F Yes F N...

Page 34: ...apacities 28 Filling capacity 28 G General information 30 General Safety Information 5 I Inspection and overhaul 26 Installation 12 Installation instructions 13 Installation safety information 9 L Lab...

Page 35: ...nsport safety information 8 Trouble shooting 29 W Warranty provision 6 Wear 26 WEEE directive 8 Pos 22 4 Wechsel zwei auf einspaltig 0 mod_1130421955859_3101 doc 3829 Wechsel ein auf zweispaltig Pos 2...

Page 36: ...hout notice Printed in the Fed Rep of Germany 02 2008 ABB 2008 3KXE111004R4203 42 68 166 EN Rev D ABB Limited Salterbeck Trading Estate Workington Cumbria CA14 5DS UK Tel 44 0 1946 830 611 Fax 44 0 19...