ABB Spot 35 R, Original Instructions Manual

Page 1: ...ABB AB Jokab Safety Varlabergsvägen 11 SE 434 39 Sweden www abb com lowvoltage Original instructions Spot Safety light beam ...

Page 2: ...AFETY will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attenti...

Page 3: ...fety regulations 5 Function description 6 3 Connections 7 Connection examples 7 4 Installation and maintenance 9 Mounting and alignment 9 Positioning precautions 11 Installation precautions 14 Maintenance 14 In case of functional problems 14 5 Operation 15 LED indication 15 6 Model overview 16 Available models 16 Accessories 16 7 Technical data 17 Dimensions 18 8 EC Declaration of conformity 20 ...

Page 4: ...r of this document has knowledge of the following Basic knowledge of ABB Jokab Safety products Knowledge of safety devices and safety light beams Knowledge of machine safety Special notes Pay attention to the following special notes in the document Warning Danger of severe personal injury An instruction or procedure which if not carried out correctly may result in injury to the technician or other...

Page 5: ...nded between this unit and the rest of the safety circuits Intended use The safety light beam Spot 10 35 is intended for use as part of a safety system to detect persons entering a hazardous area Safe signals are supplied to the control unit Vital 1 that is controlling the safety outputs Warning Spot 10 35 is not to be compiled as a light curtain to detect fingers or hands Safety regulations Warni...

Page 6: ...ed by light from other sources interference or faults in components in the transmitter or receiver The light beam is dynamically supervised which means that if the signal stops pulsating at the correct frequency it is immediately detected By means of coding the dynamic signal can pass between up to 6 pairs of transmitters and receivers with only one pair needing to be electrically connected to a V...

Page 7: ...application Connection examples Connection example Connection of Spot T R to Vital 1 Spot T Spot R 1 5 2 3 4 1 2 3 4 M12 5 pole male seen from cable side 2 1 5 4 3 M12 5 pole female seen from cable side 1 2 5 3 4 Transmitter 4 pole male M12 connector 1 24 VDC 2 Dynamic signal input 3 0 VDC 4 Not used Receiver 5 pole male M12 connector 1 24 VDC 2 Not used 3 0 VDC 4 Dynamic signal output 5 Informati...

Page 8: ...2TLC172178M0201 rev D 8 www abb com lowvoltage 2011 11 15 Connection example Vital 1 with three light beams Spot ...

Page 9: ...ime of the machine and the risk level must be taken into account see also EN 13855 Contact ABB Jokab Safety for further information Accessories and mounting The Spot light beam can be mounted using a variety of brackets posts and mirrors Refer to the product list at www abb com lowvoltage for further information NB Every mirror reduces the sensing distance of the beam by approx 20 Mounting height ...

Page 10: ...bance of other sensors To simplify the alignment the Laser Aligner JSRL2 can be used for Spot 35 The laser has visible light class IIa and is easy to temporarily mount for the alignment procedure Supply to the Laser Aligner is taken from the Spot 35 T R connector NB When using the Laser Aligner do not look directly into the laser Observe all necessary precautions when using laser devices failing t...

Page 11: ...xamples of more than one pair of Spot units set up in a straight line Not allowed Allowed Allowed Spot T Spot R Spot T Spot R Transmitter 1 Receiver 1 Transmitter 2 Receiver 2 Danger Spot T Spot R Transmitter 1 Receiver 2 Spot T Spot R Spot T Spot R Transmitter 1 Receiver 1 Transmitter 2 Receiver 2 Wall Spot R Spot T Spot T Spot R Receiver 1 Transmitter 1 Transmitter 2 Receiver 2 ...

Page 12: ...between the Spot pairs are calculated assuming the worst case scenario Worst case Table 2 L x 5 m 0 44 m 10 m 0 87 m 20 m 1 75 m 35 m 3 06 m Spot T Danger Spot R Transmitter 1 Receiver 1 Spot T Spot R Transmitter 2 Receiver 2 Spot T Spot R Transmitter 1 Receiver 1 Spot T Spot R Transmitter 2 Receiver 2 Wall Spot R Spot T Receiver 1 Transmitter 1 Spot T Spot R Transmitter 2 Receiver 2 x L 2 5 Trans...

Page 13: ...or vertical from which the Spot pair may be mounted is calculated depending on the distance between the transmitter and receiver Table 3 L x 3 m 131 mm 5 m 0 22 m 10 m 0 44 m 20 m 0 87 m 35 m 1 53 m Calculation of minimum distance If the distance L between the transmitter and receiver is less than or equal to 3 meters L 3 m the minimum distance x is 131 mm If the distance L between transmitter and...

Page 14: ...ted to an indication lamp in such a way that it Lights green when Spot is OK uninterrupted Lights red when Spot is interrupted Caution When changing the internal switch position the power supply to Vital 1 must be disconnected before the connection blocks may be removed Maintenance Warning The safety functions and the mechanics shall be tested regularly at least once every year to confirm that all...

Page 15: ...5 5 Operation LED indication LED Indication Description LED on transmitter Green Power supply OK LED on receiver Green Alignment OK safety circuit closed Green flash Alignment OK safety circuit opened before this unit OFF Beam interrupted safety circuit open ...

Page 16: ...R2500 Receiver only Part of Spot 10 T R Maximum distance 10 m Spot 35 R 2TLA020009R2600 Receiver only Part of Spot 35 T R Maximum distance 35 m Accessories Type Article number Description JSM64 2TLA040007R0200 Pivot M18 bracket for Spot 10 JSRL2 2TLA020008R0100 Laser aligner for Spot 35 JSM64 Pivot M18 bracket for Spot 10 Article number 2TLA040007R0200 JSRL2 Laser aligner for Spot 35 Article numbe...

Page 17: ...ed visible light 660 nm Spreading angle 2 5 Minimum interruption time 90 ms Min detectable object 50 mm Optical power Spot 10 0 1 mW Spot 35 0 2 mW Range Spot 10 0 10 m Spot 35 0 35 m Radiant power adjustment Spot 10 Trim pot on transmitter Responsivity adjustment Spot 35 Trim pot on receiver Mounting Spot 10 2 x M18 nuts provided Spot 35 Either via mounting holes in the casing or with angle brack...

Page 18: ...1508 2010 EN 60204 1 2006 A1 2009 EN 61496 1 2004 A1 2008 EN 60664 1 2007 EN 61000 6 2 2005 EN 61000 6 4 2007 CLC TS 61496 2 2006 EN ISO 13849 1 Performance level PL e Category 4 PFHd 1 14 10 8 EN 954 1 Category 4 EN 61496 Type 4 in combination with Vital 1 Certifications TÜV Nord Dimensions Spot 10T Spot 10 R 61 6 M18 M12 Trim potentiometer radiant power adjustment LED indication 61 6 M18 M12 LED...

Page 19: ...b com lowvoltage 2011 11 15 Spot 35T Spot 35R 15 68 5 48 3 30 14 67 32 26 8 5 5 5 2x 34 8 16 15 3 7 2 x LED indication 15 68 5 48 3 30 14 67 32 26 8 5 5 5 2x 34 8 16 15 3 7 2x Trim potentiometer responsivity adjustment LED indication ...

Page 20: ...2TLC172178M0201 rev D 20 www abb com lowvoltage 2011 11 15 8 EC Declaration of conformity ABB AB JOKAB SAFETY Varlabergsvägen 11 SE 434 39 Kungsbacka Sweden www abb com lowvoltage ...