ABB Totalflow X Series, Startup Manual

Page 1: ...XFC Series RC X X Start Up Guide SERIES ...

Page 2: ...panel Installation plus other information So scan through the guide to see what information is available before you begin the installation Physical mounting and piping 1 Unpack 2 Inspect for damage and missing or incorrect components 3 Determine where to mount the unit 4 Install bracing for unit pipe saddle direct mount pipe driven in ground Attach U bolts to 2 pipe using silicone spray or Teflon ...

Page 3: ...3 2 x 40 Mounting Pipe Meter Run U Mounting Bolt Saddle Figure 1 Saddle Mount Flat and lock washers 2 Mounting Pipe U Bolt with 9 16 bolt Figure 3 Typical Manifold Mount Figure 2 Pipe Mount ...

Page 4: ...since the charging source has not been connected This is the typical annunciator for the I O Subsystem but could possibly vary on different systems Install Solar Panel 11 Assemble mount and connect solar panel or AC charger NEVER CONNECT CHARGER WITH THE MAIN BATTERY PACK DISCONNECTED See pages 8 9 The L C code should go away after the charging source is connected Solar powered units will naturall...

Page 5: ...high pressure side first Once both orifice tap valves are fully opened the bypass valves can be closed 20 Verify that the unit is calculating volume correctly Watch the display or look at the Current Values in the Entry Mode of PCCU32 21 Collect data and review the event and characteristic files to insure all parameters are set properly 22 Optional When you are reasonably sure that all setup and c...

Page 6: ...loaded against bottom of thermowell 3 Remove one of the hole plugs and install cord connector Remove nut sealing ring and rubber grommet from cord connector Slide nut sealing ring and grommet over RTD cable and insert cable through body of cord connector Allow enough cable to extend into unit for connecting wires to RTD termination block J7 4 Secure the cable with the grommet sealing ring and nut ...

Page 7: ...ying Warm Start information and begin scrolling through the default display items 5 Caution Do not connect solar panel power cable to the unit unless the main battery pack is connected TIP To recharge a battery a quick charge will remove the buildup in the battery much more effectively than a trickle charge A battery slowly drained by low light conditions on a solar charged system or setting in st...

Page 8: ...er end of the cable to the unit until all steps are complete AND main battery pack has been connected 6 Position Solar Panel to face south in the northern hemisphere and north in the southern hemisphere Tighten U bolts securely to avoid movement by wind or vibration 7 Check solar panel polarity using digital voltmeter to insure and wires are properly identified 8 The Solar Panel power cable connec...

Page 9: ...9 Solar Panel Mounting Bracket 2 Collar 2 Extension Pipe Flow Computer Cable Solar Panel U Bolts Figure 4 Solar Panel Mounting ...

Page 10: ...10 Figure 5 XFC Layout NOTE Refer to Wiring Interconnect drawing 2015225 WI for more information on communications wiring ...

Page 11: ...11 Figure 6 XRC Layout NOTE Refer to Wiring Interconnect drawing 2015225 WI for more information on communications wiring ...

Page 12: ...ote protocol If not select the Protocol using the Entry mode of PCCU32 as shown below The protocol must be selected first for the appropriate communications parameters to be displayed A blinking telephone pole symbol in annunciator position A8 default indicates Comm 1 port is active The data bits stop bits and all required communications parameters can be modified with PCCU32 Units will typically ...

Page 13: ...uate 12 VDC battery voltage Insure base radio is working for other locations Verify Station ID and Device ID matches with WinCCU and is the only Totalflow device with that ID Verify Baud rate Stop Bits Security Code and Link Establishment time are same as CCU Verify WinCCU is using Packet Protocol X Series devices support only DB2 Packet Protocol Verify wiring to antenna to UCI UCI to Radio for RS...

Page 14: ...olt power supply so the on hook voltage between the Tip and Ring wires should be something less than 48 volts Measuring another way Tip to ground is approx zero volts and Ring to ground is approx 48 volts In the off hook condition Tip to ground will be approx 20 volts while Ring to ground will be approx 28 volts or approx 8 volts between Tip and Ring Users in other countries will need to consult w...

Page 15: ...t Yest DP High NN PERCENT Current Flow Rate Programmable SCF MCF or MMCF Flow Rate NNNNNN N SCF HR Total Accumulated Volume Programmable SCF MCF or MMCF Total Accum Volume NNNNNN NN MCF Battery Voltage Displayed in Volts Battery Voltage NN N VOLTS Station ID ID of the box Station ID Differential Pressure Inches H2O Diff Pressure NNN N IN H2O Static Pressure Absolute PSIA Static Pressure NNN N PSIA...

Page 16: ... the conditions exist An alarm or status code can be a character letter or symbol The alarm and status codes shown in Table 1 will appear on the right side of the LCD screen see illustration below Descriptions of each code are described in Table 1 Figure 8 Annunciator Locations Note Applications in X Series devices can be assigned to any annunciator To verify the current assignments see Annunciato...

Page 17: ...e battery charging voltage is less than 0 4 VDC greater than the battery voltage Communications Transmitting Data Receiving Data Nak Negative Acknowledgement w packet list Ack Positive Acknowledge of receipt of request Waiting for Ack Waiting for response after transmission Exception Alarm Processing ID Recognized Listen Cycle Flashes if this remote port is active and running Totalflow Remote Prot...

Page 18: ...Control Valve Control option installed Process Value PV is within the user set dead band No control action required Valve Control Valve Control option installed Valve is in full open position Valve Control Valve Control option installed Valve is in full closed position Valve Control Valve Control option installed Valve is opening open signal is being sent to valve actuator Valve Control Valve Cont...

Page 19: ...cling through the pre programmed display items If the display does not scroll after startup and or looks similar to the following Part numbers are for example only 2100204 Boot Loader PROM 2100809 002 COPYRIGHT Disconnect the main power and then re connect it You should see something similar to Verifying Flash XXXXX Checksum XXXX Verify Passed or COLD BOOT Flash 2100826 003 X Series Flow Computer ...

Page 20: ...ABB Inc Totalflow Products 7051 Industrial Blvd Bartlesville Oklahoma 74006 Tel USA 800 442 3097 International 001 918 338 4880 ...