ABB TZIDC, Commissioning Instructions

Page 1: ...Commissioning Instruction CI TZIDC 110 120 EN Electro Pneumatic Positioner TZIDC TZIDC 110 TZIDC 120 For 4 20 mA two wire technology HART PROFIBUS PA FOUNDATION fieldbus...

Page 2: ...2 32425 Minden Germany Tel 49 551 905 534 Fax 49 551 905 555 Customer service center Phone 49 180 5 222 580 Fax 49 621 381 931 29031 automation service de abb com Copyright 2013 by ABB Automation Prod...

Page 3: ...safety instructions 10 3 Mounting 11 3 1 Operating conditions at installation site 11 3 2 Mechanical mount 11 3 2 1 General information 11 3 2 2 Mounting on linear actuators 13 3 2 3 Mounting on rota...

Page 4: ...7 2 5 IECEx n 52 7 2 6 CSA International 53 7 2 7 CSA Certification Record 54 7 2 8 FM Approvals 55 7 2 9 FM Control Document 56 7 3 TZIDC 120 59 7 3 1 ATEX Ex i 59 7 3 2 ATEX Ex n 60 7 3 3 IECEx 61 7...

Page 5: ...uctions can optimum protection of both personnel and the environment as well as safe and fault free operation of the device be ensured Information and symbols directly on the product must be observed...

Page 6: ...vere injury WARNING Bodily injury This symbol in conjunction with the signal word Warning indicates a possibly dangerous situation Failure to observe this safety information may result in death or sev...

Page 7: ...are version 3 Serial number 4 NL number 5 Year 6 Supply pressure 7 Input 8 Output 9 Dead 10 Options 1 6 Transport safety information Check the devices for possible damage that may have occurred during...

Page 8: ...ved otherwise the type of electrical protection may be adversely affected Safe isolation of electrical circuits which are dangerous if touched is only guaranteed if the connected devices satisfy the r...

Page 9: ...n protection management system Environmental awareness is an important part of our company policy Our products and solutions are intended to have a minimal impact on the environment and on people duri...

Page 10: ...me in the future these substances will no longer be used in new product development 2 Ex relevant safety instructions Depending on the type of explosion protection an Ex label is attached to the left...

Page 11: ...y settings Never start Autoadjust before restoring factory settings 3 1 Operating conditions at installation site IMPORTANT NOTE Before installation check whether the TZIDC TZIDC 110 TZIDC 120 positio...

Page 12: ...ensor range for part turn actuators 3 Restricted working range 4 Working range IMPORTANT NOTE During installation make sure that the actuator travel or rotation angle for position feedback is implemen...

Page 13: ...llowing table Fig 4 Mounting kit for linear actuators Lever 4 with follower pin for stroke adjustment 10 35 mm 0 39 1 38 inch or 20 100 mm 0 79 3 94 inch Follower guide 13 with two screws 10 spring wa...

Page 14: ...ng the arrow marks 4 check whether the lever moves within the operating range between the arrows Hand tighten the screw 7 on the lever Hold the prepared positioner with loose mount bracket 1 to the ac...

Page 15: ...ke Fig 8 Hold the mount bracket 3 in the proper position on the columnar yoke 2 Insert the U bolts 1 from the inside of the columnar yoke 2 through the holes for the mount bracket Add the washers 4 an...

Page 16: ...of the valve to the operating range for the position sensor Moving the link point inward increases the rotation angle of the sensor Moving the link point outward reduces the sensor s rotation angle Ad...

Page 17: ...e with VDI VDE 3845 the following mounting kit is available Fig 10 Adapter 1 with spring 5 each four screws M6 4 spring washers 3 and shim 2 to attach the mounting bracket 6 on the positioner each fou...

Page 18: ...me position and rotational direction of the actuator determine in which position the feedback shaft 1 for the positioner must be pre adjusted and in which position the adapter 2 must be placed to enab...

Page 19: ...20 19 2 Attach mounting bracket on the positioner Fig 12 1 Mounting bracket 3 Attach positioner to the actuator Fig 13 IMPORTANT NOTE After mounting the unit check whether the operating range for the...

Page 20: ...ective screw terminals and hand tighten the screws access from above To connect a plug in module insert the wire ends from above in the appropriate screw terminals and hand tighten the screws access f...

Page 21: ...ic device B Options 1 Control unit 2 Proximity switches 3 Microswitches IMPORTANT NOTE Keep cable shields as short as possible and connect on both sides M00767 3 1 2 51 52 41 42 515253 41 42 43 max 24...

Page 22: ...or digital feedback 1 or service switch of emergency shutdown module 3 Module for digital position feedback 1 or terminals of the shutdown module 4 Installation kit for digital position feedback eithe...

Page 23: ...0494 1 2 Fig 17 1 Simulation 2 Write access There are two jumpers on the mainboard that can be used to activate or block simulation mode and write access Set the jumpers as shown below M00495 1 2 Fig...

Page 24: ...the housing there are two tap holes in four thread combinations to accommodate the cable entry and pneumatic connection Cable thread 1 2 14NPT air pipe thread 1 4 18 NPT Cable thread M20 x 1 5 air pi...

Page 25: ...tches The two housings can be or are connected to a shielded 3 wire cable The maximum cable length is 10 m Installation and commissioning procedures are described in chapters 3 Mounting 5 Pneumatic co...

Page 26: ...output 8 Binary input 9 Setpoint input 10 Ground connection 11 Proximity switches Microswitches switch 1 12 Proximity switches Microswitches switch 2 IMPORTANT NOTE The sensor and the electronics have...

Page 27: ...th open circuit detection 4 to 18 k The maximum length of the shielded 3 wire cable is 10 m Installation and commissioning procedures are described in chapters 3 Mounting 5 Pneumatic connection and 6...

Page 28: ...cable for remote position sensor 6 Connecting cable for remote position sensor 7 Binary output 8 Binary input 9 Setpoint input 10 Ground connection 11 Remote position sensor IMPORTANT NOTE Connect the...

Page 29: ...d positioner can damage components The recommended pipe dimension is 6 x 1 mm Dust splinters or any other particles must be blown off the pipe before connecting To connect the air pipes G1 4 or 1 4 18...

Page 30: ...t 1 The pressure values in the springless chamber exceed the max permissible limit values The diaphragms in the I P module or the actuator may sustain damage leading to device failure as a result Effe...

Page 31: ...the control button Press again and hold down until the countdown ends Release this starts Autoadjust For part turn actuators 1 Press and hold down until is displayed release the control button Press a...

Page 32: ...e1 with adaptation the control parameter 1 1 Control mode1 without adaptation the control parameter 1 2 Manual adjustment 2 in the operating range Adjust with or 3 1 3 Manual adjustment 2 in the senso...

Page 33: ...osition check the end positions rotation angle is displayed in degrees for high speed mode press and simultaneously Recommended range between 28 28 for linear actuators between 57 57 for rotary actuat...

Page 34: ...mall actuators It is not necessary under normal circumstances 1 The zero position is determined automatically and saved during Autoadjust counter clockwise CTCLOCKW for linear actuators and clockwise...

Page 35: ...I 2 D Ex ia IIIC T51 C resp 81 C Db Type Examination Test Certificate T V 04 ATEX 2702 X Type Intrinsically safe equipment Device class II 2G Standards Device class Standards EN 60079 0 2009 EN 60079...

Page 36: ...test certificate number PTB 00 ATEX 2049 X Proximity switches manuf by Pepperl Fuchs Plug in module for digital position feedback terminal 51 52 or 41 42 Maximum values Ui 30 V Ii 320 mA Pi 500 mW Ci...

Page 37: ...d with gases from group IIA and a temperature class of T1 for auxiliary power the TZIDC positioner may only be used outdoors or inside sufficiently ventilated buildings The gas supplied must be kept s...

Page 38: ...evices may only be connected to circuits in zone 2 if they are suitable for operation in zone 2 potentially explosive atmospheres and for the conditions prevailing at the installation location manufac...

Page 39: ...015X Issue No 5 Type Intrinsic safety i or n type of protection Standards IEC 60079 0 2011 IEC 60079 11 2011 IEC 60079 15 2010 Type and designation TZIDC Ex ia IIC or Ex ib IIC Temperature class Ambie...

Page 40: ...Switch output terminal 83 84 Maximum values Ui 30 V li 320 mA Pi 500 mW Ci 4 2 nF Li negligibly small Local communication interface LKS Only for connection to a programmer outside the potentially exp...

Page 41: ...spection authority For the digital feedback with proximity switches circuit external measures must be implemented to prevent the rated voltage from being exceeded by more than 40 in the event of trans...

Page 42: ...nF Li 0 uH Terminals 81 82 V max 30 V I max 110 mA Ci 4 2 nF Li 0 uH Terminals 83 84 V max 30 V I max 90 mA Ci 4 2 nF Li 0 uH Terminals 31 32 V max 30 V I max 110 mA Ci 6 6 nF Li 0 uH Terminals 41 42...

Page 43: ...ls 11 12 V max 30 V I max 104 mA Ci 6 6 nF Li 0 uH Terminals 81 82 V max 30 V I max 110 mA Ci 3 7 nF Li 0 uH Terminals 83 84 V max 30 V I max 96 mA Ci 3 7 nF Li 0 uH Terminals 31 32 V max 30 V I max 1...

Page 44: ...nity NI I 2 ABCD T4 Ta 85 C S II III 2 FG T4 Ta 85 C Type 4XMax Enity Parameters Per Control Drawings a Case mounting 1 2 3 4 or 9 b Input communication port 1 or 2 c Output safe protection 1 2 4 or 5...

Page 45: ...Ex relevant specifications CI TZIDC 110 120 EN TZIDC TZIDC 110 TZIDC 120 45 7 1 9 FM Control Document...

Page 46: ...Ex relevant specifications 46 TZIDC TZIDC 110 TZIDC 120 CI TZIDC 110 120 EN...

Page 47: ...Ex relevant specifications CI TZIDC 110 120 EN TZIDC TZIDC 110 TZIDC 120 47...

Page 48: ...Ex relevant specifications 48 TZIDC TZIDC 110 TZIDC 120 CI TZIDC 110 120 EN...

Page 49: ...e Ex i IIC type of ignition protection only for connection to a certified FISCO power supply unit a barrier or a power supply unit with linear characteristics and the following maximum values Signal c...

Page 50: ...pheres and for the conditions prevailing at the installation location manufacturer s declaration or certificate from an inspection authority For the digital feedback with proximity switches circuit ex...

Page 51: ...ctrical data for TZIDC 110 for ia ib ic designated as Ex i IIC T6 or T4 Gb With the intrinsically safe Ex i IIC type of ignition protection only for connection to a certified FISCO power supply unit a...

Page 52: ...inspection authority For the digital feedback with proximity switches circuit external measures must be implemented to prevent the rated voltage from being exceeded by more than 40 in the event of tra...

Page 53: ...ted 32 V DC max 15 mA powered by a SELV circuit Intrinsically safe with entity parameters of Terminals 11 12 V max 24 V I max 250 mA Ci 2 8 nF Li 7 2 uH Terminals 85 86 U max 30 V I max 50 mA Ci 3 8 n...

Page 54: ...Input rated 32 V DC max 15 mA powered by a SELV Circuit Intrinsically safe with entity parameters of Terminals 11 12 V max 24 V I max 250 mA Ci 2 8 nF Li 7 2 uH Terminals 85 86 U max 30 V I max 50 mA...

Page 55: ...1 uH NI I 2 ABCD T6 T5 T4 Ta 40 C 55 C 85 C S II III 2 EFG T6 T5 T4 Ta 40 C 55 C 85 C Enclosure type 4x a Case mounting 1 2 5 or 6 b Output safe protection 1 2 4 or 5 c Option modules shutdown 0 or 4...

Page 56: ...Ex relevant specifications 56 TZIDC TZIDC 110 TZIDC 120 CI TZIDC 110 120 EN 7 2 9 FM Control Document...

Page 57: ...Ex relevant specifications CI TZIDC 110 120 EN TZIDC TZIDC 110 TZIDC 120 57...

Page 58: ...Ex relevant specifications 58 TZIDC TZIDC 110 TZIDC 120 CI TZIDC 110 120 EN...

Page 59: ...Ex i IIC type of ignition protection only for connection to a certified FISCO power supply unit a barrier or a power supply unit with linear characteristics and the following maximum values Signal ci...

Page 60: ...mospheres and for the conditions prevailing at the installation location manufacturer s declaration or certificate from an inspection authority For the digital feedback with proximity switches circuit...

Page 61: ...cal data for TZIDC 110 for ia ib ic designated as Ex i IIC T6 or T4 Gb With the intrinsically safe Ex i IIC type of ignition protection only for connection to a certified FISCO power supply unit a bar...

Page 62: ...inspection authority For the digital feedback with proximity switches circuit external measures must be implemented to prevent the rated voltage from being exceeded by more than 40 in the event of tr...

Page 63: ...ted 32 V DC max 15 mA powered by a SELV circuit Intrinsically safe with entity parameters of Terminals 11 12 V max 24 V I max 250 mA Ci 2 8 nF Li 7 2 uH Terminals 85 86 U max 30 V I max 50 mA Ci 3 8 n...

Page 64: ...t rated 32 V DC max 15 mA powered by a SELV Circuit Intrinsically safe with entity parameters of Terminals 11 12 V max 24 V I max 250 mA Ci 2 8 nF Li 7 2 uH Terminals 85 86 U max 30 V I max 50 mA Ci 3...

Page 65: ...I I 2 ABCD T6 T5 T4 Ta 40 C 55 C 85 C S II III 2 EFG T6 T5 T4 Ta 40 C 55 C 85 C Enclosure type 4x a Case mounting 1 2 5 or 6 b Output safe protection 1 2 4 or 5 c Option modules shutdown 0 or 4 d Opti...

Page 66: ...Ex relevant specifications 66 TZIDC TZIDC 110 TZIDC 120 CI TZIDC 110 120 EN 7 3 9 FM Control Document...

Page 67: ...Ex relevant specifications CI TZIDC 110 120 EN TZIDC TZIDC 110 TZIDC 120 67...

Page 68: ...Ex relevant specifications 68 TZIDC TZIDC 110 TZIDC 120 CI TZIDC 110 120 EN...

Page 69: ...ectives EMC directive 2004 108 EC ATEX directive 94 9 EC Explosion Protection Identification for intended use in potentially explosive atmospheres according to ATEX directive marking in addition to CE...

Page 70: ...Appendix 70 TZIDC TZIDC 110 TZIDC 120 CI TZIDC 110 120 EN...

Page 71: ...Contact person Telephone Fax E mail Device details Type Serial no Reason for the return description of the defect Was this device used in conjunction with substances which pose a threat or risk to hea...

Page 72: ...oduct improvement and the right is reserved to modify the information contained herein without notice Printed in the Fed Rep of Germany 03 2013 ABB 2013 CI TZIDC 110 120 EN Rev C 3KXE341007R4401 Tel 0...