ABB VD4 Series, Product Manual

Page 1: ...D4 Vacuum circuit breaker PRODUCT MANUAL VD4 Vacuum circuit breaker Global proven reputation Accountable solution for safety and reliability Wide range offering easy business and convenient installati...

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Page 3: ...on manual accessible to all persons concerned with installation operation and maintenance The user s personnel are to act responsibly in all matters affecting safety at work and the correct handling o...

Page 4: ...ials 49 9 Application of the X ray regulations 53 10 Comparison of designations to VDE DIN 40719 Part 2 and IEC 61346 1 IEC 61346 2 54 We reserve all rights to this publication Misuse particularly inc...

Page 5: ...gulations issued by the appropriate professional bodies or comparable organisations In Germany these comprise the following safety regulations Health and Safety at Work Standards BGV A1 and BGV A3 Saf...

Page 6: ...F 1212 40 1250 40 43 6 100 3 210 94 Diagram G 1216 40 1600 210 275 147 155 Diagram G 1220 40 2000 210 275 147 155 Diagram G 1225 40 2500 210 275 151 159 Diagram G 1706 16 17 5 630 16 17 4 40 3 150 210...

Page 7: ...g time 45 ms Arcing time at 50 Hz 15 ms Break time 60 ms Minimum command time on closing 20 ms 1 120 ms 2 Minimum command time on opening 20 ms 1 80 ms 2 2 2 Technical data Releases and blocking magne...

Page 8: ...consumpt ABB Stotz m c b time voltage ion1 maxi mum 2 V VA W A s AC 110 260 1 6 S 281UC K 10 220 260 0 75 10 240 260 0 75 10 DC 60 240 3 0 S 282UC K 10 110 230 1 6 10 125 260 1 6 10 220 240 0 75 10 2...

Page 9: ...t 2000 A mechanism side Figure 2 6 Vacuum circuit breaker type VD4 high current for 12 kV and rated current 2000 A pole side Figure 2 3 VD4 circuit breaker for fixed installation 24 kV 1250 A mechanis...

Page 10: ...10 Figure 2 7 VD4 circuit breaker on withdrawable part 12 kV 630 A mechanism side Figure 2 8 VD4 circuit breaker on withdrawable part 12 kV 630 A pole side...

Page 11: ...mber of operating cycles n 0 05 5 0 1 0 2 0 3 0 4 0 5 0 6 0 8 1 6 7 8 10 2 3 4 5 6 7 8 10 2 2 3 4 5 6 7 8 103 2 3 4 5 6 7 8 4 2 3 4 5 6 7 8 105 2 3 4 5 6 7 8 10 9 20 30 40 50 10 Breaking current la kA...

Page 12: ...4 5 6 7 8 105 2 3 4 5 6 7 8 10 9 20 30 40 50 10 Breaking current la kA Number of operating cycles n 0 05 5 0 1 0 2 0 3 0 4 0 5 0 6 0 8 1 6 7 8 10 2 3 4 5 6 7 8 10 2 2 3 4 5 6 7 8 103 2 3 4 5 6 7 8 4...

Page 13: ...3 for 24 kV shrink sleeve fitted Earthing conductor terminal use contact washer Figure 2 11 Dimensional drawing of circuit breaker type VD4 24 kV 630 A and 1250 A 25 kA Rated Rated Rated voltage curre...

Page 14: ...ted Rated Rated voltage current short circuit breaking current kV A kA p a a1 c d e f g 12 17 5 1250 40 210 610 515 520 570 345 390 409 1250 40 210 610 555 560 600 320 405 428 1600 40 210 610 555 560...

Page 15: ...r to DIN 46433 for 24 kV shrink sleeve fitted Earthing conductor terminal use contact washer 1 Breakers with rated currents 2500 A are fitted with a cooling element Rated Rated Rated voltage current s...

Page 16: ...9 Second shunt release OFF V1 Series rectifier for Y1 V2 Series rectifier for Y2 Shown with the spring energy storage mechanism in the discharged state The wiring diagram comprises the basic component...

Page 17: ...Diagram G 1216 40 1600 210 275 190 195 Diagram G 1220 40 2000 210 275 195 200 Diagram G 1225 40 2500 275 205 Diagram G 1706 16 17 5 630 16 17 4 40 3 150 210 105 110 Diagram A 1712 16 1250 150 210 120...

Page 18: ...0 115 Diagram D 2412 20 1250 210 275 120 125 Diagram D 2416 20 1600 275 205 Diagram D 2420 20 2000 275 205 Diagram D 2425 20 25004 275 205 Diagram D 2406 25 630 25 27 3 63 3 150 210 105 110 Diagram E...

Page 19: ...ght is increased by around 2 kg if the motor driven withdrawable assembly is used Panel type Parameters Parameters Weight5 12 kV 17 5 kV p A C D E J Y 3 Z 4 ca kg ZS1 Powerbloc 630 A 31 5 kA 630 A 31...

Page 20: ...owerbloc Mounting frame Weight manual charging mechanism 185 kg Weight is increased by around 5 kg if charging motor is fitted Weight is increased by around 2 kg if the motor driven with drawable is u...

Page 21: ...arging motor is fitted Weight is increased by around 2 kg if the motor driven with drawable is used Panel type Parameters Weight7 12 17 5 kV p A C D E J M W Y 5 Z 6 ca kg ZS1 1600 A 40 kA 210 650 618...

Page 22: ...Parameters Parameters Weight1 12 kV 17 5 kV H 2 S 3 ca kg ZS8 4 without tee off partitioning 630 A 25 kA 630 A 20 kA 193 200 95 1250 A 25 kA 1250 A 20 kA 193 200 110 ZS8 4 with tee off partitioning 63...

Page 23: ...ype Parameters Weight5 24 kV p A C D E J Y 3 Z 4 ca kg ZS1 Powerbloc 630 A 25 kA 210 650 612 636 653 632 x 110 Mounting frame 630 A 25 kA 275 850 812 836 853 842 x 115 1250 A 25 kA 210 650 612 636 653...

Page 24: ...SACE CBE 2 Remove the lifting lugs on both sides before commissioning 3 With cooling element and forced ventilation for rated currents of 2500 A and above 4 Weight with manual charging mechanism appr...

Page 25: ...e 3 7 Vacuum circuit breaker on withdrawable part type VD4 Use in ZS8 4 with or without tee off partitioning 24 kV 1250 A 25 kA Weights Weight with manual charging mechanism approx 110 kg Weight is in...

Page 26: ...22 21 42 41 Y1 ON 0 R0 2 S2 Y3 K0 A 41 21 22 18 33 16 17 19 38 39 Y4 Y2 Y2 Y4 Y9 15 13 37 44 42 30 2 V3 Y9 B 14 X0 V0 Y0 V1 36 46 45 35 34 20 E A Q0 X0 P Y0 Block Magnet on truck with rectifier V0 Y1...

Page 27: ...Magnet on truck with rectifier V0 Y1 Closing block magnet with rectifier V1 Y2 1 Shunt release OFF with rectifier V2 Y3 Closing release with rectifier V3 Y4 Undervoltage release U with rectifier V4 Y7...

Page 28: ...witch S1 shown for c b mechanism discharged C b unit in service position Control wiring plug 58 pole Earthing switch mechanical interlock with c b unit a C b unit in test position Earth switch can be...

Page 29: ...rectifier V3 Y4 Undervoltage release U with rectifier V4 Y7 Indirect overcurrent release Y9 2 Shunt release OFF with rectifier V9 M0 Charging motor K0 Antipumping relay S1 Auxiliary switch on mechani...

Page 30: ...th c b unit a C b unit in test position Earth switch can be operated b Earth switch open position C b unit can be moved in the service position Y0 Block magnet on truck with rectifier V0 Y1 Closing bl...

Page 31: ...ng switch mechanical interlock with c b unit a C b unit in test position Earth switch can be operated b Earth switch open position C b unit can be moved in the service position Y0 Block Magnet on truc...

Page 32: ...eans of the insulated link rod 26 with internal contact force springs 25 4 3 Structure of the breaker operating mechanism Figures 4 4 4 6 and 4 7 The operating mechanism is of the stored energy spring...

Page 33: ...e for a large number of operating cycles 2 The undervoltage release Y4 and or indirect overcurrent release Y7 are pure safety and protection releases and must not be used for switching in normal opera...

Page 34: ...short arcing time the associated arc energy are extre mely low which has advantageous effects on the life of the contacts and thus on that of the vacuum interrupters 4 5 Interlocks protection against...

Page 35: ...part with circuit breaker pole side 6 Contact arm with insulating sleeve 7 Contact system Figure 4 3 Withdrawable assembly with built in auxiliary switch type B see section 8 5 S8 Test position indic...

Page 36: ...anism on the drive shaft 33 Drum with spiral spring 34 Chain drive 35 Ratchet wheel 37 Charging motor 38 Release and control mechanism area 39 Auxiliary switch block Figure 4 5 Partial section of a va...

Page 37: ...leteness of the equipment installed and simultaneously subjected to a routine test in accordance with VDE 0670 part 1000 or IEC publication 60694 thus verifying their correct structure and function 5...

Page 38: ...3 1 Manual insertion from the test disconnected position to the service position Connect control wiring plug 8 1 Close the front door Ensure that the circuit breaker is in the OFF position Fit hand cr...

Page 39: ...sertion or withdrawal the withdrawable part then automatically moves into the opposite position Observe the position indicator Note When the motor fails the withdrawable part can be moved in emergency...

Page 40: ...the electrical control unit Opening operation Press mechanical OFF push button 12 or operate the electrical control unit Observe the notes in section 4 3 1 The operating cycle counter 14 is automatic...

Page 41: ...Mechanical operating cycle counter 18 Charging condition indicator 19 Charging lever Figure 7 2 Movement of the withdrawable breaker part between the test disconnected position and the service positio...

Page 42: ...t function This spring energy can be inadvertently released if work is performed incorrectly on the spring mechanism 8 1 1 Service life Typical life expectancies for VD4 circuit breakers Vacuum interr...

Page 43: ...ating mechanism and recharge the spring energy storage mechanism Prior to functional testing switch the breaker off and move it into the test position withdrawable breaker or isolate the outgoing feed...

Page 44: ...e and secure the working area in accordance with the Safety Regulations to DIN VDE IEC Open the circuit breaker Earth all poles of the circuit breaker on one side Connect the earthed test lead of the...

Page 45: ...with drawable assembly in the reverse order using new circlip and special pliers for pin 46 4 Check the setting of interlocking rod 46 5 Turn spindlel 4 anti clockwise to the stop for the disconnecte...

Page 46: ...operations the withdrawable part must be moved by hand with the crank fitted with the motor power switched off 1 Settings in the area of the test disconnected position Move the withdrawable part out...

Page 47: ...k before stop For motion into the test disconnected position the same enabling conditions apply analogously in this case by means of auxiliary switch S6 in the breaker housing for type A or the auxili...

Page 48: ...Y2 GCE7004590P01 2 2nd shunt release OFF Y9 GCE7004590P01 2 Shunt release ON Y3 GCE7004590P01 2 Blocking magnet Y1 GCE9478103P01 2 Undervoltage release Y4 GCE9371466R01 2 with spring mechanism Delayed...

Page 49: ...ials Table 2 VD4 withdrawable assembly Designation Item Rated supply Part no no voltage order code Auxiliary switch for manually operated mechanism type A S6 GCE7004023R0101 Auxiliary switch for manua...

Page 50: ...gy store 33 Drum with spiral spring 34 Chain drive 35 Ratchet wheel 37 Charging motor with gearing 37 1 Fastening screw gearbox Figure 8 3 Indirect overcurrent release and operation area equipment exa...

Page 51: ...sconnected position with fitted crank for manual operation and breaker front plate removed 5 Hand crank 8 3 Control wiring plug connector for withdrawable assembly 11 1 ON push rod 46 1 Roller 46 3 Le...

Page 52: ...9 0 2 0 5 46 2 46 3 46 1 46 8 46 5 46 7 46 4 49 46 6 2 1 0 2 0 5 46 9 Figure 8 10 Detail in the area of a withdrawable part with travel motor viewed from the left hand side 46 1 Roller 46 2 Cam 46 3 L...

Page 53: ...ltage may only be performed by trained personnel observing the stipulations of the EU basic standard Stipulation 96 29 Euratom of the senate from 13 May 1996 ABI L 159 from 29 June 1996 Application of...

Page 54: ...r c b tripped indication BB4 S8 Limit switch test position BT2 S9 Limit switch service position BT1 Y0 Block magnet on track with rectifier V0 RL2 Y1 Closing block magnet RL1 Y2 1 Shunt release OFF MO...

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