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17

Periodic checking

CAUTION

Before carrying out any operation, make sure 
that the operating mechanism springs are 
discharged, and that the apparatus is in the 
open position.

General

During normal service, the circuit-breakers are  
maintenance free.

The frequency and sort of inspections basically depend on 
the service conditions. Various factors must be considered: 
frequency of operations, interrupted current values, relative 
power factor and the installation ambient.

The following paragraph gives the checking program table, 
showing the relevant time intervals.

As far as the time interval between these operations is 
concerned, it is advisable to comply with the specifications 
given in the table, at least during the first check. On the 
basis of the results  obtained during the periodic 
inspections, set the optimal time limits for carrying out the 
operations listed in table 2.2 (see page 16).

Table 2.1 

Subject of the 

inspection

Procedure

Positive check

1

Insulation 

resistance

Medium voltage circuits

With a 2500 V megger, measure the insulation resistance between phases 

and exposed conductive part of the circuit.

Auxiliary circuits

With a 500 V megger (installed equipment permitting) measure the 

insulation resistance between the auxiliary circuits and the exposed 

conductive part.

The insulation resistance should be a few MΩ 

and, in any case, constant over time.

The insulation resistance should be at least 50 

MΩ and, in any case, constant over time.

2

Auxiliary 

circuits

Check that the connections to the control circuit are correct; proceed with 

relative supply.

Normal switching and signaling.

3

Manual 

operating 

mechanism

Carry out a few closing and opening operations. N.B. Supply the u/v  

release and the locking magnet on the operating mechanism at the relative 

rated voltage

The operations and relative signals occur 

correctly.

4

Motor 

operator*

Supply the geared motor for spring charging at the relative rated voltage. 

Carry out a few closing and opening operations. N.B. Supply the 

undervoltage release and the locking magnet on the operating mechanism 

at the relative rated voltage. (if provided)

The springs are charged correctly. The signals are 

correct.

The geared motor cuts off when the springs are 

charged.

The geared motor recharges the springs after 

each closing operation.

5

Under voltage 

release*

Supply the undervoltage release at the relative rated voltage and carry out 

the circuit-breaker closing operation. Disconnect the power supply to the 

release.

The circuit-breaker closes correctly. The signals 

are correct.

The circuit-breaker opens. The signal changes 

over.

6

Shunt opening 

release and 

additional 

shunt opening 

release*

Close the circuit-breaker.

Supply the shunt opening release at the relative rated voltage.

The circuit-breaker opens correctly. The signals 

are correct.

7

Shunt closing 

release*

Open the circuit-breaker. Supply the shunt closing release at the relative 

rated voltage.

The circuit-breaker closes correctly. The signals 

are correct.

8

Key lock*

Open the circuit-breaker Turn the key and remove it

Attempt the circuit-breaker closing operation

Insert the key again and turn it 90°

Carry out the closing operation

Neither manual nor electric closing takes place. 

Both electric and manual closing take place 

correctly; in this position the key cannot be 

removed.

9

Locking 

electromagnet

(RL1)*

With the circuit-breaker open, springs charged and locking electromagnet 

not supplied, attempt to close the circuit-breaker both manually and 

electrically.

Closing is not possible.

10

Auxiliary 

contacts in the 

operating 

mechanism

Insert the auxiliary contacts into suitable signaling circuits. Carry out a few 

closing and opening operations.

Signals occur correctly.

11

Racking device 

with lever on 

the unit

With closed circuit-breaker try to operate the lever.

The lever cannot be operated and the racking-out 

are not possible.

Summary of Contents for VD4 Series

Page 1: ...6 gas CB HPA36 Addendum to VD4 installation operation and maintenance manual DISTRIBUTION SOLUTIONS VD4 36kV vacuum CB cradle solutions for retrofitting SF6 gas CB HPA36 Addendum to VD4 installation o...

Page 2: ...4 36kV cradle retrofit solution makes the use of fixed VD4 type of circuit breaker For this reason most of the information contained in the VD4 instruction manual is also effective for this retrofit s...

Page 3: ...fit solution 06 Specific VD4 36kV cradle retrofit instructions 06 Packing transport 06 Handling 07 Handling with slings 08 Handling with trolley 09 10 Description 11 12 Instruction for VD4 CB operatio...

Page 4: ...on of cradle retrofit solutions require modification in existing VHA 36 switchgear panel However this apparatus allows further technical construction modifications at the customer s request to adapt t...

Page 5: ...nce standard Section 5 3 EL operating mechanism Section 5 4 Fixed circuit breaker Section 5 4 1 General characteristics of fixed circuit breakers 36Kv Section 5 4 2 Type of circuit breakers available...

Page 6: ...t all the materials described in the shipping notes are including in the supply Should any damage or irregularity be noted in the supply on packing notify ABB directly or through the agent or supplier...

Page 7: ...ndling not to stress the insulating parts and the circuit breaker terminals Fig 7 1 Fig 7 2 Fig 7 3 In any case it is always advisable to carry out lifting using the supports figure 7 4 8 1 in positio...

Page 8: ...ing platform can be moved up down depending on the direction of rotation of the handle Fig 8 1 In order to insert circuit breaker into the VHA 36 panel position the trolley in front of the panel lift...

Page 9: ...ers withdrawable version The VD4 36kV cradle retrofit solution is specifically used for retrofitting SF6 gas circuit breakers HPA36 in ABB make VHA36 panels The circuit breaker is having three pole as...

Page 10: ...SE 4 Indication for closing spring charged discharged 5 Operation counter 6 Lever for manually charging the closing spring 7 Rating plate 8 Earthing contact 9 Common truck 10 Cable stem 11 Coil suppor...

Page 11: ...s figure 11 1 Legends of figure 11 1 1 Front cover 2 Opening push button 3 Closing push button 4 Indication for circuit breaker OPEN CLOSE 5 Indication for closing spring charged discharged 6 Operatio...

Page 12: ...rcuit breaker closing The operation can only be carried out with the closing spring completely charged For manual closing press the push button 3 figure 11 1 When there is a shunt closing release the...

Page 13: ...assembly after preparing it along with guide rails guide brackets and earth guides Rear bottom plate of CB compartment Top cover upper door assembly above CB compartment main door CB compartment main...

Page 14: ...14 1 2 Fig 14 2 Legends of fig 14 1 and 14 2 1 SF6 circuit breaker HPA36 2 CB compartment door top 3 CB compartment main door 4 Bottom front door 3 4 Fig 14 4 1 2 3 1 24 pin socket 2 Emergency trip as...

Page 15: ...plate assembly 2 Earth guide 3 LHS RHS guide rails 4 Rear bottom plate Fig 15 2 1 CB compartment top cover upper door assembly 2 VD4 36kV circuit breaker 3 CB compartment main door 4 Bottom front door...

Page 16: ...is no danger of overheating Carry out the checks indicated in table 2 1 see page 17 CAUTION During installation of VD4 CB first time with existing panel before inserting VD4 CB inside cubicle ensure t...

Page 17: ...correctly 4 Motor operator Supply the geared motor for spring charging at the relative rated voltage Carry out a few closing and opening operations N B Supply the undervoltage release and the locking...

Page 18: ...s discharges or traces of surface discharges 3 Visual inspection of the operating mechanism and transmission 1 year or 5000 operations The elements must be free of any deformation Screws nuts bolts et...

Page 19: ...Electrical diagram The standard VD4 circuit breaker electric circuit diagram is as follows VD4 electric diagram Each circuit breaker is always provided with the standard electric diagram or with a sp...

Page 20: ...ated in the technical catalogue and always state the following Type of circuit breaker Rated voltage of the circuit breaker Rated normal current of the circuit breaker Breaking capacity of the circuit...

Page 21: ...ension and ratings VD4 36kV vacuum circuit breaker cradle retrofit solution VD4 36kV cradle retrofit solution Ur 36kV Ir 1250A Isc 31 5kA 880 984 784 853 946 367 480 114 248 320 4 424 57 736 944 4 102...

Page 22: ...NSTRUCTION MANUAL Overall dimension and ratings VD4 36kV vacuum circuit breaker cradle retrofit solution VD4 36kV cradle retrofit solution Ur 36kV Ir 2000A Isc 31 5kA 984 853 782 880 253 5 114 947 367...

Page 23: ......

Page 24: ...without prior notice With regard to purchase orders the agreed particulars shall prevail ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this...

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