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AN-83

SS ZMT

Identification Table for ZFG2

ZGP2 General Purpose Oxygen Probe

Introduction

The ZGP2 Oxygen Probe has a high temperature oxygen
concentration cell using zirconium oxide as a solid electrolyte.
It is a second generation product developed as a result of
extensive experience in zirconia oxygen sensing systems.

The Probe is designed to measure excess O

2

 concentration in

furnace atmospheres and is installed directly in the furnace. It
provides a true wet measurement of the atmosphere condition
in situ at the plant operating temperature and permits
continuous and accurate measurement over a wide range of
temperatures without the frequent maintenance and cleaning
associated with external sampling systems.

It eliminates the 'equilibrium shift' common to other systems in
which gas samples have to be cooled before measurements
can be taken and has an extremely rapid response to changes
in atmosphere, enabling fast corrective action to be taken
(particularly important in automatic control situations).

The probe can be mounted vertically or horizontally, although
for high temperature operation the vertical position is
preferred. The outer protection sheath may be supplied in
aluminous porcelain or in Incoloy 800.

An integral thermocouple is mounted within the probe
enabling temperature monitoring or automatic temperature
compensation to be made.

A gas calibration port is provided to enable the probe output to
be checked using test gas mixtures without removal from the
process. Reference air is required for accurate operation.

Principle of Operation

The detector cell is constructed from stabilized zirconia with
inner and outer electrodes attached and is specific to oxygen.

Air is supplied to the inner reference electrode to provide a
constant partial pressure of oxygen, while the process gas to

be measured is in contact with the outer electrode.

A voltage is generated across the electrodes which is a
function of the ratio of the oxygen partial pressures at the two
electrodes.

For oxygen concentration measurement, correction for the
absolute temperature of the probe is required.

ZGP2 General Purpose Probe

Code

Digits

1,2,3,4

5

6

7

8

9

10

11

12

13

Basic

Type

Number

Insertion

Length

Flange Type

Conduit

Cell

Flame

Arrester

Reference

Air

Mounting

Plate

Assembly

Entry Type

No. Off

Length

ZFG2
Zirconia
Oxygen
Probe

1

2

3

4

0.4m
(16in)

1.0m
(39in)

1.5m
(58in)

2.0m
(78in)

1

2

3

4

5

9

STD

DIN

ANSI

JIS

Model 132

Special

1

2

20mm
(0.78in)

1/2in NPT

0

1

2

3

4

None

One Std.

Two Std.

One IP65

Two IP65

0

1

2

None

6m
(20ft)

10m
(32ft)

1

2

Standard
Cell

Flow
Through
Cell

0

1

None

Flame
Arrester

1

2

Internal

External

0

1

2

None

Standard
[0.4m
(16in)
probes]

Standard
(long
probes)

SUNSTAR传感与控制 http://www.sensor-ic.com/ TEL:0755-83376549 FAX:0755-83376182E-MAIL: szss20@163.com

SUNSTAR自动化 http://www.sensor-ic.com/ TEL: 0755-83376489 FAX:0755-83376182 E-MAIL: szss20@163.com

Summary of Contents for ZMT Zirconia

Page 1: ...for maximum flexibility Two levels of program security to reduce accidental changes High levels of accuracy resolution and RFI immunity CEGB approved ZMT Zirconia Oxygen Analyzer Systems ABB Instrumentation SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 E MAIL szss20 163 com ...

Page 2: ...the range of 600 C to 1400 C 1112 to 2552 F when used with the ZGP2 probe The temperature of the probe heater is automatically controlled by the ZMT when used with the ZFG2 zirconia probe Probe reference air supply is available either through pump units or by use of an air regulator operated from the customer s instrument air line Construction and Operation The ZMT zirconia analyzer is housed in a...

Page 3: ...ha 16 Anthracite 08 Kerosene 17 Coke Basic Type Ref Probe Type Ref Air Supply See Note 2 Probe Temp Control Fuel Option See Note 1 Efficiency Unused Output Module 1 Output Module 2 Output Module 3 Mains Voltage Code Digit Nos 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 ZMT 1 ZGP2 0 1 4 None Pump Air Gauge Regulator 0 None 1st 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 2nd 00 01 02 03 04 05 0...

Page 4: ...r 230V 15 50 60Hz Power consumption 150VA Insulation mains to earth line to ground 2kV r m s Outputs and Set Points Analog outputs isolated 0 to 10mA 0 to 20mA or 4 to 20mA up to three max into 1kΩ max load Output Modules 1 and 2 programmable O2 any range 5 min span within the range of 0 to 25 O2 i e dual ranging possible Temperature any range 200 C 392 F min span within the ranges Cell temp 0 to ...

Page 5: ...ases are in contact with the outer electrode producing a potential proportional to O2 concentration The Probe The zirconia probes constructed from 316 stainless steel house a ceramic dust filter and flame trap the detector cell cell heater and thermocouple Wiring between the electronics unit and the probe can be carried in a single 6m 20ft flexible conduit which is PVC coated for IP65 NEMA4 rated ...

Page 6: ... certified test gas Flue Temperature 20 to 600 C 68 to 1112 F Pressure Suitable for all normal positive or negative flue pressures Dimensions See dimension details diagram Probe Fixing Flange or 21 2 in NPT screwed fitting ZFG2 0 4m Probe Insertion 0 4 1 0 1 5 or 2 0m standard Specials up to 4 0m max Flange Options 0 4m ZFG2 Standard 6 0 0 4 thick x 101 0 1 dia 6 holes 7 3 dia equispaced on 80 0 0...

Page 7: ...erature compensation to be made A gas calibration port is provided to enable the probe output to be checked using test gas mixtures without removal from the process Reference air is required for accurate operation Principle of Operation The detector cell is constructed from stabilized zirconia with inner and outer electrodes attached and is specific to oxygen Air is supplied to the inner reference...

Page 8: ...ted NiCr NiAl or Pt Pt 13 Rh Thermocouple Pt Pt 13 Rh Pt 2 BS4937 Type R NiCr NiAl Pt 4 BS4937 Type K Insertion Length 556mm 21 9in or 953mm 37 5in Weight 2 5kg 5 5lb nett 600mm 24in probe 2 8kg 6 16lb nett 1000mm 39in probe Code Digits Insertion Length Thermocouple Sheath Mounting Connector Head 1 2 3 4 6 7 8 9 10 ZGP2 Zirconia Oxygen Probe 1 2 9 600mm 24in 1000mm 39in Special 1 2 9 Pt Pt13 Rh BS...

Page 9: ...Efficiency see Note 1 UNUSED 12th character 0 None OUTPUT MODULE 1 13th character 0 None 4 Analog relay OUTPUT MODULE 2 14th character 0 None 1 One relay 4 Analog relay OUTPUT MODULE 3 15th character 0 None 1 One relay 2 Two relays Required with 11 th character 3 or 4 4 Analog Relay Not available with Probe ZGP see Note 2 MAINS VOLTAGE 16th character 1 110V 50 60 Hz 2 230V 50 60 Hz ZMT231000001400...

Page 10: ...Instrumentation Inc ABB Kent Taylor SpA St Neots Cambs P O Box 20550 22016 Lenno England PE19 3EU Rochester New York 14602 0550 Como Italy Tel 01480 475321 Tel 716 292 6050 Tel 0344 58111 Fax 01480 217948 Fax 716 273 6207 Fax 0344 56278 SUNSTAR传感与控制 http www sensor ic com TEL 0755 83376549 FAX 0755 83376182E MAIL szss20 163 com SUNSTAR自动化 http www sensor ic com TEL 0755 83376489 FAX 0755 83376182 ...

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