ABI Attachments ACYCMO72, Operator'S Manual

Page 1: ...Operator s Manual THREE SPINDLE FINISH MOWER ACYCMO72 The operator s manual is a technical service guide and must always accompany the machine Manual 980 173B June 2015 ...

Page 2: ...or each have been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUT...

Page 3: ...0 3 11 Transport 19 3 10 Removing Mower from the Tractor 19 3 09 Uneven Terrain 18 3 08 Operating Techniques 17 3 07 Working Speed 16 3 06 Start Up 15 3 05 Attaching to the Tractor 14 3 04 Pre Operational Check 13 3 03 Cutting Height Adjustment 12 3 02 Assembly Instructions 10 3 01 Operational Safety 10 3 OPERATION 7 2 03 Messages and Signs 7 2 02 Starting and Stopping 6 2 01 Preparation 6 2 SAFET...

Page 4: ...e can occur to the machine and or the operator CAUTION Unless otherwise specified all hardware is metric Use only metric tools on metric hardware Other tools that do not fit properly can slip and cause injury CAUTION Right hand and left hand sides of the implement are determined by facing in the direction the implement will travel when going forward see fig 2 1 02 Warranty Information Carefully re...

Page 5: ...e by the owner 1 03 Model and Serial Number ID Attached to the frame is an ID plate showing the model and the serial number Record your implement model and serial number in the space provided below ABI needs this information to give you prompt efficient service when you order parts FINISH MOWER OPERATOR S MANUAL TROUBLESHOOTING 5 ABI ATTACHMENTS Model Serial Version ...

Page 6: ...he operator prior to operating reads and understands the operator s manuals and is instructed in safe and proper use 2 01 Preparation 1 Before operating equipment read and understand the operator s manual and the safety signs see fig 2 2 Thoroughly inspect the implement before initial operation to assure that all packaging materials i e wires bands and tape have been removed 3 Personal protection ...

Page 7: ... the mower until all blades have come to a complete stop 8 To park the vehicle safely stop vehicle on a level surface not on a slope disengage PTO engage the parking brake stop the engine remove the key and wait for engine and all moving parts to stop before leaving the operator s seat 9 Stay clear of rotating drivelines Entanglement in rotating driveline can cause serious injury or death Wear clo...

Page 8: ...Fig 2 Safety decals replace immediately if damaged SAFETY PRECAUTIONS 8 ABI ATTACHMENTS FINISH MOWER OPERATOR S MANUAL right side left side red reflective decal placed under belt shield ...

Page 9: ...Safety decals driveline replace immediately if damaged SAFETY PRECAUTIONS 9 ABI ATTACHMENTS FINISH MOWER OPERATOR S MANUAL placed on outer shield placed on outer tube ...

Page 10: ...achines Injury prevention and work safety aside from the features on our mowers are very much due to the responsible use of the equipment It must always be operated prudently following with great care the safety instructions laid out in this manual 1 The use of this equipment is subject to certain hazards which cannot be prevented by mechanical means or product design All operators of this equipme...

Page 11: ...astened 16 Stop mower immediately upon striking an obstruction Turn engine off remove key inspect and repair any damage before resuming operation 17 Stay alert for holes rocks and roots in the terrain and other hidden hazards Keep away from drop offs 18 Use extreme care and maintain minimum ground speed when transporting on hillside over rough ground and when operating close to ditches or fences B...

Page 12: ...ea and under the gearbox central plate to be sure the area is clear of packing material such as blocks of wood paper etc 4 Bolt the wheel arm assemblies to the mower deck with the flat washer and locknuts There is no difference between left right or front rear Be sure both assemblies are securely mounted 5 Assemble each wheel to the yokes with one bolt M14x140 and one inner bushing Tighten down sn...

Page 13: ...e and ensure it has at least 2 from bottoming out in its shortest working position and has the minimum 6 overlap in its longest working position Refer to Section 4 062 of this manual if it is determined that the driveline is too long and needs to be shortened Contact your local dealer if it is determined that the driveline is too short for your tractor 3 03 Cutting Height Adjustment WARNING Keep h...

Page 14: ...nces should be avoided The cutting height is adjustable from 1 to 4 A front anti scalp roller is also available upon request This accessory is particularly helpful when cutting over uneven terrain 3 04 Pre Operational Check IMPORTANT Check each of the following carefully prior to engaging the equipment 1 The spindle bearings have been greased 2 The belts for proper tension 3 The oil in the gearbox...

Page 15: ... CAUTION Check the tractor PTO rpm to ensure it is set at 540 and turns clockwise CAUTION Always ensure that the tractor tire pressure is correct according to the tractor operator s manual DANGER Failure to ensure a secure coupling of the implement to the tractor can cause injury and damage to the implement or tractor To attach the mower to the tractor do the following 1 Back the tractor up to the...

Page 16: ... rotation other than that shown on the mower Serious damage can occur to the machine and or the operator Before starting to mow never forget that the operator is responsible for the following 1 Safe and correct driving of the tractor and mower 2 To learn precise safe operating procedures for both the tractor and the mower 3 To ensure all maintenance and lubrication has been performed on the mower ...

Page 17: ...most conditions a 3 to 8 mph ground speed is best As a rule of thumb and if the conditions permit grass dispersion is increased by higher ground speeds In order to obtain the best cut possible always keep the tractor rpm up to the speed indicated on the mower When increasing or decreasing mowing ground speed always use gear selection not engine speed This will maintain the constant maximum blade s...

Page 18: ... cut at the same height as the surrounding area If this occurs reduce the tractor ground speed but maintain a 540 rpm engine speed The lower ground speed will permit the grass to at least partially rebound Under some conditions grass will not rebound enough to be cut even resulting in an uneven appearance In general lower cutting height gives a more even cut with less tendency to leave tire tracks...

Page 19: ...rst test drive over the terrain with the PTO disengaged 4 Operate the implement up and down steep slopes not across slopes to prevent the tractor from tipping Avoid sudden stops and starts and slow down before changing directions on a slope 5 Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up the tractor and implement 6 Slow down on sharp turns and slopes to prevent tip...

Page 20: ...n public roads Install a SMV Slow Moving Vehicle sign when traveling on roads or streets Comply with all federal state and local laws 3 Reduce ground speed when turning and take care that the implement does not strike obstacles such as trees fences or buildings 4 Always disengage PTO before raising the implement to transport position 5 When raising the mower be sure the PTO driveline does not hit ...

Page 21: ...ing the M16x110 bolt and nut 7 Install the M20x110 bolt with the 1 1 8 spacer into the A frame support 8 Insert the M20x140 bolt into the floating yokes The order should be as follows bolt first half of floating yoke 1 3 8 spacer A frame support M20 jam nut second half of floating yoke M20 nut The two M20 nuts need to be jammed against each side of the floating yokes of the finish mower This will ...

Page 22: ...down CAUTION Improper setup of the quick hitch adapter can result in equipment damage A replacement driveline must generally be installed to prevent injury or equipment damage when using the quick hitch adapter CAUTION If the three point hitch of the tractor is set in the lowest position the driveline may bottom out against the quick hitch resulting in a bent driveline If the mower is lifted after...

Page 23: ... a complete stop before attempting to perform maintenance 6 Never work under equipment unless it is blocked securely 7 Always use personal protection devices such as eye hand and hearing protectors when performing any service or maintenance 8 Frequently check mower blades They should be sharp free of nicks and cracks and securely fastened 9 Periodically tighten all bolts nuts and screws and check ...

Page 24: ...nying illustrations show lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Use a good quality SAE multipurpose type grease for all locations shown Be sure to clean fittings thoroughly before using grease gun Use 90 wt gear oil in gearbox Hourly 1 Check the condition of mow...

Page 25: ...should be between 1 2 and 2 3 full If needed add either SAE 90 wt or SAE 140 wt gear oil Every 20 hours Lubricate the driveline telescoping shafts Apply a thin film of grease on the inner tube of the driveline see fig 8 Every 25 hours Check hardware tightness mower vibrations can loosen bolts Check tightness of the hardware periodically using Table 1 as a guide10 MAINTENANCE 25 ABI ATTACHMENTS FIN...

Page 26: ... properly and to always obtain a precision cut with lower HP requirements thus keeping cost down proper blade maintenance is important Blades must be kept sharp at their original length and corners maintained A blade must be replaced if due to wear or damage its original shape has been distorted MAINTENANCE 26 ABI ATTACHMENTS FINISH MOWER OPERATOR S MANUAL 11 See Section 4 04 Belt Tension Fig 11 S...

Page 27: ... may also cause damage to the mower DANGER Proper torque must be used when tightening the blade retaining bolt If these safety precautions are not followed the blade could come off during operation and be thrown hundreds of feet from the mower Sharpening Blades Blade sharpening is extremely important in order to get the best cutting results Sharp blades permit a high quality cut and also reduce HP...

Page 28: ...ulley to a fixed hitch plate with 3 positions see fig 13 Upon delivery the spring is located in the first position When the belt stretches after use adjust the tension by relocating the spring in the other two holes If the belt has stretched to the point that the belt is not tight enough even in the last hole then it is necessary to replace the belt 4 05 Belt Replacement If the belt has been stret...

Page 29: ...s with the safety shielding Carefully read and file away the driveline operator s manual supplied by the manufacturer The following does not substitute the information found in the driveline manual IMPORTANT Always check driveline length during initial setup and when connecting to a different tractor In the collapsed position the driveline should be approximately 2 from bottoming out to prevent po...

Page 30: ...ng tube 6 Reassemble the driveline halves and connect to tractor and mower Raise and lower mower again to be sure driveline does not bottom out in its shortest position and has a minimum overlap of 6 in the longest position 7 Install both driveline safety chains One should be hooked in a hole on the outer driveline yoke shield and to the tractor to restrict outer shield rotation The second one sho...

Page 31: ...3 97 132 11 5 8 223 302 152 206 97 131 2 M16 171 232 121 164 79 106 18 9 16 154 209 105 142 69 94 1 5 M14 154 208 109 147 70 95 12 9 16 144 195 98 133 62 84 2 M14 120 163 85 115 55 75 20 1 2 98 133 66 90 44 59 1 25 M12 106 144 75 102 48 66 13 1 2 94 128 64 87 41 56 1 5 M12 78 106 55 75 36 48 20 7 16 91 123 62 84 40 54 1 75 M12 70 95 49 67 32 43 14 7 16 58 78 39 53 26 35 1 M10 49 67 35 47 23 31 24 ...

Page 32: ...ructions in reverse order 5 02 Blade Spindle To remove a blade spindle 1 Remove the belt13 2 Remove the nut holding the pulley to the spindle shaft see fig 11 3 Remove the blades14 4 Unbolt the bolts holding the rotor support to the mower deck 5 If necessary remove and replace the bearings from the rotor using presses or extractors 6 Reassemble in reverse order ensuring that the nut securing the t...

Page 33: ...o prevent rust from forming 6 Loosen the belts if the mower is to be stored for an extended length of time 7 Cover the mower from the elements in order to have it in perfect condition for the start of the next season 8 Make sure all parked machines are on a hard level surface and engage all safety devices 9 Do not permit children to play on or around the stored unit Note The machine demolition ope...

Page 34: ...tight when installing Allow grass to dry Raise mower shift to lower gear make two passes over grass Mow grass high 1st pass 2nd pass cut to desired height Increase tractor rpm check engine and PTO speeds Wet grass Grass too high Tractor rpm too slow Grass build up at exit Tighten belt Belt slipping Belt squeal Remove object Replace belt Object wrapped around blade Belt damaged Mower vibrates Tight...

Page 35: ...WARRANTY ...

Page 36: ...ABI OM C30 RD6 US lwp Printed in the USA June 17 2015 1320 3rd Street Osceola IN 46561 877 788 7253 ABIattachments com ...

Page 37: ...Parts Manual THREE SPINDLE FINISH MOWER ACYCMO72 Manual 981 173B June 2015 Parts Manual 06 2015 C30 RD6 Ver G ...

Page 38: ...FINISH MOWER FRAME OPERATOR S MANUAL PARTS MANUAL 2 ABI ATTACHMENTS 06 2015 ...

Page 39: ...6 TK Z 003 0156 14 Washer flat Ø10 W 000 2034 13 4 Bolt HH M10 1 50x25 C8 8 Z F 003 3176 12 2 Washer fender Ø10 Z 003 0157 11 2 Nut ES M10 1 50 Z TK 001 4106 10 2 Bolt HH M10 1 50x110 C8 8 Z F 000 8818 9 2 Rear protection 48 72 inner 005 1856 8 2 Rear protection 72 inner 005 1859 7 3 Cap 000 6647 5 1 Central plate 72 005 1585 4 2 Belt shield 72 030 8817 3 1 Frame 72 rear discharge 035 1501P 1 Qty ...

Page 40: ...FINISH MOWER THREE POINT HITCH WHEEL ARMS OPERATOR S MANUAL PARTS MANUAL 4 ABI ATTACHMENTS 06 2015 ...

Page 41: ...pacer 1 height adjustment 000 6586 19 4 Grease fitting M10 1 00 000 1065 18 2 Wheel arm 72 030 8761 17 4 Bolt HH M14 2 00x140 C8 8 Z P 000 6615 16 4 Spacer wheel 000 8528 15 4 Pin wheel yoke 000 8783 14 4 Wheel yoke 000 8785 13 2 Lynch pin Ø11x45 Z 001 8266 12 2 Hitch block Ver D above 005 6525 11 6 Nut PT M14 2 00 C6 Z TK 003 0358 10 2 Bolt HH M14 2 00x45 C8 8 Z F 003 7349 9 4 Bolt HH M16 2 00x45...

Page 42: ...FINISH MOWER TRANSMISSION SPINDLE OPERATOR S MANUAL PARTS MANUAL 6 ABI ATTACHMENTS 06 2015 ...

Page 43: ...e fitting Ø8 press in 002 9036 18 3 Nut SP M25 1 50 Z 000 6698 17 2 Nut PT M20 2 50 C6 TK Z 000 5507 16 4 Washer flat Ø20 Z 004 6555 15 1 Nut HH M20 2 50 C6 Z MD 000 5508 14 1 Bolt HH M20 2 50x65 C8 8 Z F 000 8576 13 1 Nut HH M10 1 50 C6 TK Z 000 1279 12 1 Bolt HH M10 1 50x35 C8 8 Z F 009 1281 11 14 Nut PT M10 1 50 C6 TK Z 003 0156 10 1 Washer flat Ø16 Z 005 1753 9 1 Bolt belt tensioner SP M10 1 5...

Page 44: ...FINISH MOWER GEARBOX 540 RPM STANDARD OPERATOR S MANUAL PARTS MANUAL 8 ABI ATTACHMENTS 04 2015 ...

Page 45: ...outer Ø35 004 2122 16 1 Shim Ø35x45x2 5 003 4196 15 1 Spacer 001 0196 14 2 Bearing 6207 002 5332A 13 1 Pinion gear 005 0192 12 4 Washer lock Ø12 Z 000 1077 11 4 Nut HH M12 1 75 C6 Z TK 000 3038 10 1 Housing w o fill hole gearbox 005 6681 9 8 Bolt SC M08 1 25x50 C8 8 Z P 001 0171 8 1 Gasket breather cap 000 8601 7 1 Breather cap 001 0177 6 8 Nut HH M08 1 25 C6 Z TK 000 1806 5 1 Cap 000 8609 4 1 Inp...

Page 46: ...FINISH MOWER DRIVELINE AMA OPERATOR S MANUAL FROM 286014 TO 320235 PARTS MANUAL 10 ABI ATTACHMENTS 06 2015 ...

Page 47: ...EA 12 1 Standard cone tractor end from 286014 to 320235 6014010A 11 1 Locking ring outer tube from 286014 to 320235 6002010A 10 1 Inner tube w yoke complete Z120762A 9 1 Outer tube w yoke complete Z020762A 8 1 Inner tube 286014 above 3120762A 7 1 Yoke inner tube 286014 above 1902012A 6 2 Cross w bearing 1802010A 5 1 Outer tube 286014 above 3020762A 4 2 Roll pin Ø8x55 286014 above 000 8679 3 1 Yoke...

Page 48: ...FINISH MOWER DRIVELINE BINACCHI OPERATOR S MANUAL SERIAL 320236 ABOVE PARTS MANUAL 12 ABI ATTACHMENTS 06 2015 ...

Page 49: ...er tube w cone 320236 above 4B020892B 17 1 Shield outer tube 320236 above 961NB089B 16 1 Rigid cone outer tube 320236 above 5402C001B 15 2 Standard cone 320236 above 1902C001B 14 1 Locking ring outer tube 320236 above 5502C001B 13 1 Decal DANGER Guard missing do not operate outer tube 950 464B 12 1 Inner tube w yoke complete 1B020891B 11 1 Outer tube w yoke complete 1B020892B 10 1 Roll pin Ø8x50 0...

Page 50: ...FINISH MOWER DECALS OPERATOR S MANUAL PARTS MANUAL 14 ABI ATTACHMENTS 06 2015 ...

Page 51: ...y 950 111B 6 1 Decal WARNING Crushing and pinching hazard 950 407B 5 1 Decal WARNING Falling off 950 406B 4 2 Decal DANGER Replace shields placed under belt shields 950 213B 3 2 Decal DANGER Rotating blades Thrown objects 950 818B 2 1 Decal DANGER Avoid injury from PTO 950 109B 1 Qty Description Part Ref FINISH MOWER DECALS OPERATOR S MANUAL PARTS MANUAL 15 ABI ATTACHMENTS 06 2015 ...

Page 52: ...FINISH MOWER ACCESSORIES FRONT ROLLER AND MULCHING KIT OPERATOR S MANUAL PARTS MANUAL 16 ABI ATTACHMENTS 06 2015 ...

Page 53: ...Z 000 2034 24 Bolt HH M10 1 50x20 C8 8 Z F 000 6349 23 1 Roller support left 020 8924 22 1 Roller support right 000 8923 21 1 Cotter pin Ø4x50 Z 011 2087 20 1 Front roller 3 006 7358 19 1 Roller pin 000 8929 18 6 Nut HH M12 1 75 C6 Z TK 000 3038 11 Washer fender Ø10 Z 003 0157 6 2 Bolt HH M10 1 50x35 C8 8 Z F 009 1281 5 Qty Description Part Ref FINISH MOWER ACCESSORIES FRONT ROLLER AND MULCHING KI...

Page 54: ...FINISH MOWER ACCESSORIES QUICK HITCH ADAPTER OPERATOR S MANUAL PARTS MANUAL 18 ABI ATTACHMENTS 06 2015 ...

Page 55: ... 1817 6 1 Spacer 1 1 8 503 756B 5 2 Spacer 1 3 8 503 755B 4 2 Floating yoke 005 1941 3 1 Floating top link 503 754B 2 1 A frame support 503 753B 1 Qty Description Part Ref Use only original spare parts All rights reserved It is unlawful to copy reprint or use any of the information or details in this manual without the expressed written permission of the Company Technical information provided in t...

Page 56: ...ABI PM C30 RD6 US lwp Printed in the USA June 17 2015 1320 3rd Street Osceola IN 46561 877 788 7253 ABIattachments com ...