Abicor Binzel ABICOOLER 1300, Operating Instructions Manual

Page 1: ...T E C H N O L O G Y F O R T H E W E L D E R S W O R L D www binzel abicor com EN Operating instructions ABICOOLER 1300 EN Cooling unit ...

Page 2: ... 6 1 Fuse protection for the device EN 10 6 2 Initial commissioning EN 11 6 2 1 Bleed the device EN 11 6 2 2 Bleeding the cable assembly EN 13 6 2 3 Commissioning the flow control EN 13 7 Operation EN 14 7 1 Prior to initial commissioning and after a longer standstill EN 14 8 Decommissioning EN 14 9 Maintenance and cleaning EN 15 9 1 Maintenance and cleaning intervals EN 15 9 2 Change the coolant ...

Page 3: ...device is labeled by means of a nameplate on the housing You will need the device type device number and serial number as indicated on the nameplate for inquiries 1 3 Signs and symbols used The following signs and symbols are used in the operating instructions 1 4 Classification of the warnings The warnings used in the operating instructions are divided into four different levels and shown prior t...

Page 4: ...ersonnel are permitted to perform work on the device or system Authorized personnel are those who are familiar with the basic regulations on occupational safety and accident prevention those who have been instructed on how to handle the device those who have read and understood these operating instructions those who have been trained accordingly those who are able to recognize possible risks becau...

Page 5: ...Keep the work area in order Ensure good lighting of the work area Switch off the power supply gas supply and compressed air and unplug the power plug for the entire duration of maintenance commissioning and repair activities For disposal observe the local regulations laws provisions standards and guidelines Safety instructions for electrical components Check electric tools for damage and for its p...

Page 6: ...ly disconnect the following supplies Electrical power supply 3 Scope of delivery The unit is delivered empty without coolant The coolant must be ordered separately The following components are included in the scope of supply 1 ABICOOLER 1300 cooling unit 1 control lead for flow control 1 discharge hose 1 operating instructions Order the equipment parts and wear parts separately The order data and ...

Page 7: ...integrated as standard in the device however it must be connected via the supplied flow control line 6 2 3 Commissioning the flow control on page EN 12 13 1 Connecting diagram for flow control on page EN 19 Fig 2 Assembly and use A Control lead connection for flow control B Coolant filler neck C On off switch D ABICOOLER 1300 cooling unit E Fuse F Coolant supply blue colored quick coupling G Coola...

Page 8: ... pump head 10 l min Max coolant outlet pressure pump pressure 3 9 bar Pump type Centrifugal pump Coolant tank capacity 8 0 l Coolant BTC series or other ABICOR BINZEL coolant Max conductivity of coolant MIG MAG 0 350 µS cm TIG 0 250 µS cm plasma 0 30 µS cm observe manufacturer s specifications if necessary Sound level 58 5 dB A Protection type IP 23 suitable for indoor use only Dimensions L W H 67...

Page 9: ... air is blown out of the device This can lead to dust that has collected on the floor during the welding process to be stirred up Inhaling harmful dust can damage the respiratory tract Check and wear your personal protective equipment Place the device on a clean dust free surface NOTICE Risk of material damage due to improper transport and installation Improper transport or installation can cause ...

Page 10: ...uded in the scope of supply NOTICE Material damage due to a lack of coolant If there is insufficient coolant the device s pump can overheat and cause irreparable damage Ensure that coolant is added to the device before commissioning it Ensure that the device is bled during commissioning Ensure that the coolant pump does not run dry Observe the fill level indicator on the device Use the flow contro...

Page 11: ...L coolant is not available NOTICE Material damage due to contaminated or conductive coolant The use of contaminated or conductive coolant can lead to damage and increased wear in the device Keep the coolant tank cap closed Flush the cooling system before refilling with BTC coolant or other ABICOR BINZEL coolant with clean water to remove any deposits and contaminations We recommend that you use a ...

Page 12: ...nd 5 Switch on the device 6 Switch off the device 7 Remove the discharge hose from the blue colored quick coupling and position the collection receptacle in front of the device 8 Connect the discharge hose to the drain coupling and blow a small amount of coolant into the collection receptacle 9 Remove the discharge hose from the drain coupling 10 Connect the discharge hose to the blue colored quic...

Page 13: ...ously and without bubbles 6 Switch off the device 7 Connect the coolant return hose to the red colored quick coupling 8 Check the coolant level and fill as needed 9 Seal the coolant tank 6 2 3 Commissioning the flow control A flow control is integrated as standard in the device however it must be connected via the supplied flow control line The available connection is suitable only for two step op...

Page 14: ...ns 8 Decommissioning Observe the documentation for the welding components 4 Guide the flow control with the line ends through the opening 5 Pull the heat shrinking tube over both line ends and connect the button line to the flow control 6 Warm the heat shrinking tube and insulate the connection point 7 Place the lines in the connection housing and assemble the connection housing 8 Insert the flow ...

Page 15: ... W Risk of injury due to unexpected start If power is supplied during maintenance cleaning or disassembly rotating parts can start running unexpectedly and lead to injuries from cuts Switch off the device Disconnect all electrical connections Leave the device switched off throughout the entire bleeding process Daily Check coolant level and top up if necessary Check couplings and grommets for leaks...

Page 16: ... of the drain coupling in the receptacle and wait until no more coolant flows out 5 Remove the discharge hose and store it in a safe place 6 Fill the new coolant only up to the MAX line 6 2 Initial commissioning on page EN 10 7 Seal the filler neck with the screw cap 1 Loosen the fuse holder on the back side of the device using a suitable flathead screwdriver 2 Remove the fuse holder and fuse 3 Re...

Page 17: ...300 9 Maintenance and cleaning EN 17 9 4 Replacing the handles 1 Loosen the screws 4 from the handles and remove them 2 Remove both handles 3 Place the new handles on the device 4 Fix the handles with the screws 4 ...

Page 18: ...eplace the fuse 9 3 Replacing the fuse on page EN 15 Coolant pump is defective Check the coolant circuit connections and contact customer service as needed Coolant circuit is interrupted Check the coolant hoses for damage and replace them as needed Air in the coolant circuit Bleed 6 2 1 Bleed the device on page EN 10 Cooling capacity too low Ventilator is defective Contact the service team Coolant...

Page 19: ...or worn parts CAUTION W Risk of injury due to unexpected start If power is supplied during maintenance cleaning or disassembly rotating parts can start running unexpectedly and lead to injuries from cuts Switch off the device Disconnect all electrical connections NOTICE Only qualified personnel are permitted to perform work on the device or system Please also consult the operating instructions for...

Page 20: ...mables The disposal of dust collecting bags and disposal bags is subject to special waste regulations The dust must not enter sewage systems or be disposed of together with normal household waste Observe the local and official regulations 12 3 Packaging ABICOR BINZEL has reduced the transport packaging to the necessary minimum The ability to recycle packaging materials is always considered during ...

Page 21: ...ABICOOLER 1300 13 Appendix EN 21 13 2 ABICOOLER 1300 circuit diagram for 115 V ...

Page 22: ...EN 22 13 Appendix ABICOOLER 1300 13 3 ABICOOLER 1300 circuit diagram for 230 V ...

Page 23: ...ulated separately Warranty will also be rendered invalid if spare parts and wear parts are used that are not original ABICOR BINZEL parts and if the product has been repaired improperly by the user or a third party Wearing parts are excluded in general from the warranty In addition ABICOR BINZEL is not liable for damage caused by using our products Questions about warranty and service can be addre...

Page 24: ... G Y F O R T H E W E L D E R S W O R L D www binzel abicor com Alexander Binzel Schweisstechnik GmbH Co KG Kiesacker 35418 Buseck GERMANY T 49 64 08 59 0 F 49 64 08 59 191 info binzel abicor com BAL 0838 0 2021 05 18 ...