Abicor Binzel ABICOOLER 2000 advanced, Operating Instructions Manual

Page 1: ...Operating Instructions ABICOOLER 2000 advanced ABICOOLER 2000 Coolant recirculator...

Page 2: ...cable to model 2000 3 Product description EN 5 13 3 1 Flow monitor assembly instructions EN 25 3 1 Technical data EN 5 Applicable to model 2000 3 2 Nameplate EN 7 13 4 Switch box applicable to model 2...

Page 3: ...nges to increase the performance are not permitted 2 2 Obligations of the operator Only the following personnel are allowed to operate the equipment Familiar with the basic regulations related to occu...

Page 4: ...d it may result in minor injuries NOTICE It indicates a risk of impairing work results or damaging the equipment 2 5 Warning and notice signs The following warning and notice signs can be found on the...

Page 5: ...to its designated use If used contrary to its designated use the device can present risks to persons animals and material property Use the device according to its designated use only Do not reconvert...

Page 6: ...icable to the inner cavity only Dimensions 543 x 286 x 395 mm Weight 23 4 kg 23 1 kg Ambient temperature 10 C 40 C Relative humidity Up to 90 at 20 C Table 1 2000 advanced 2000 cooling unit Ambient te...

Page 7: ...ameplate on one side of the housing as follows Figure 3 2000 advanced 2000 nameplate Figure 4 Nameplate content of 2000 advanced example When making enquiries please note that the following informatio...

Page 8: ...kaged it is not possible to exclude the risk of transport damage Goods in inspection Use the delivery note to check whether everything has been delivered Check the delivery for damage visual inspectio...

Page 9: ...ng unit by default The cooling unit comes with a coolant filter which must be installed on the cooling unit before use 1 Coolant filling inlet 2 Coolant circulation outlet blue 3 Coolant circulation i...

Page 10: ...ICE To permanently monitor the correct functioning of the entire cooling system we recommend that you connect the communication connector flow monitor connector 7 to the control device Figure 7 8 Over...

Page 11: ...atior loop 1 Centrifugal pump 2 Coolant tank 3 Radiator 4 Coolant circulation outlet blue 5 Coolant circulation inlet red 8 Central controller 9 Display 10 Communication connector 11 Exhaust pipe tran...

Page 12: ...rsons or other devices Transport the components in an upright position only and empty the coolant tank to prevent coolant leakage before transport Wear your personal protective equipment safety shoes...

Page 13: ...protected by a resettable fuse Figure 9 Resettable fuse Figure 9 Resettable fuse If the cooling unit does not work check the power supply switch on if necessary the fuse 1 replace if necessary 2000 6...

Page 14: ...ant is not available deionized water permitted operating temperature 5 C to 40 C or after cleaning the device a mixture of 25 monoethylene glycol and 75 deionized water permitted operating temperature...

Page 15: ...se of leakages tighten the hose clip at leak points using pliers or retighten screw terminals using a screwdriver 8 Shutdown NOTICE Before shutdown ensure that the procedures for switching off all the...

Page 16: ...laws and regulations of each country and region Check as follows Daily Weekly Monthly Every six months Check the coolant level and fill if necessary Clean the finned radiator using compressed air remo...

Page 17: ...5 Tighten and fix the filter bowl 4 onto the filter 10 Troubleshooting DANGER Risk of injury and machine damage when handled by unauthorized persons Incorrect repair work and modifications to the prod...

Page 18: ...rupted Check coolant hoses for damage Air in the coolant circulation loop Venting 6 3 1 Venting on Page EN 14 Due to long term idling maintenance or other reasons the circulation loop has been emptied...

Page 19: ...be operated by the personnel with corresponding capabilities Please also consult the operating instructions for the welding components and welding torch Observe the information provided in the followi...

Page 20: ...ation for their sorting and separation for later recycling 12 2 Consumables Oil greases and cleaning agents must not contaminate the ground or enter the sewage system These materials must be stored tr...

Page 21: ...Figure 12 2000 advanced spare parts EN 21...

Page 22: ...1101 0 Side enclosure 19 850 1103 0 Rear panel 20 850 1132 0 Radiator 21 850 1133 0 Radiator water pump bracket 22 8501112 0 Base plate 23 850 1116 0 Foot 24 850 1110 0 Cap 25 850 1111 0 Water tank 26...

Page 23: ...13 Appendix 2000 advanced 2000 13 2 2000 spare parts Figure 13 2000 spare parts EN 23...

Page 24: ...le 15 850 1101 0 Side enclosure 16 850 1103 0 Rear panel 17 850 1132 0 Radiator 18 850 1133 0 Radiator water pump bracket 19 8501112 0 Base plate 20 850 1116 0 Foot 21 850 1110 0 Cap 22 850 1111 0 Wat...

Page 25: ...sed The flow monitor is preset to 0 6 0 8 l min Figure 14 Connecting diagram of the flow monitor 13 3 1 Flow monitor assembly instructions applicable to model 2000 Figure 15 Initial state EN 25 Torch...

Page 26: ...nection housing Figure 17 Disassemble a trigger cable Figure 18 Connect the trigger cable to the flow monitor cable Install the shrink hose for insulation Figure 19 Remove the seal cover and use the o...

Page 27: ...13 Appendix 2000 advanced 2000 Figure 20 Assemble connection housing 13 4 Switch box applicable to model 2000 Figure 21 Switch box applicable to model 2000 EN 27 Coolant tank Coolant tank Cover Cover...

Page 28: ...ter X seconds of water pump operation the water tank begins to monitor data 10 seconds Water temperature detection time After X seconds of water pump operation the water tank begins to monitor data 10...

Page 29: ...startup applicable to model 2000 advanced Figure 23 Original interface for startup 13 7 2 User settings interface access password 1111 applicable to model 2000 advanced Figure 24 User settings interf...

Page 30: ...ly Clean the finned radiator using compressed air removing all dust 3 Monthly Check the coolant supply and return hoses for dirt replace if necessary 4 Every six months Change the coolant 5 Every six...

Page 31: ...Alexander Binzel Schweisstechnik GmbH Co KG Kiesacker 35418 Buseck GERMANY 49 64 08 59 0 49 64 08 59 191 info binzel abicor com www binzel abicor com BAL 1051 0 2024 01 10...