ABL Wallbox eM4 Single, Installation Manual

Page 1: ...Wallbox eM4 Single Installation manual Article No 0301504_EN_a...

Page 2: ...ttner Stra e 11 91207 Lauf Pegnitz Germany 49 0 9123 188 0 info abl de www ablmobility de Customer Service 49 0 9123 188 0 www ablmobility de en service support Th i n k b e f o r e y o u p r i n t Re...

Page 3: ...Inserting the power and data cables 24 Preparing the installation site 25 Preparing and fixing the wallbox in place 27 Electrical connection of the wallbox 28 Phase rotation within a charging group 30...

Page 4: ...er 52 Resetting the wallbox and restoring to factory settings 54 Actions in case of internal errors notes and warnings 55 Maintenance 57 Appendix 58 Technical specifications 58 Standards and guideline...

Page 5: ...for exclusive charging of electric powered vehicles BEV or PHEV in mode 3 as specified in the IEC 61851 1 standard It has a single charging socket for connecting a certified charging cable in accorda...

Page 6: ...ections marked with this symbol indicate further hazards that may result in damage to the product or to other connected components x Actions marked with this symbol must be carried out with special ca...

Page 7: ...nual and recognise potential hazards x Qualified personnel have technical training and the experience and knowledge of the relevant standards to assess and carry out the described work steps and to re...

Page 8: ...d locked when in use All authorised users must be aware of the unlock position of the key x To disconnect the product completely from the electricity grid the power supply must be interrupted using th...

Page 9: ...late located on the inside of the housing cover Please verify the information listed below on the rating plate The following information is especially relevant x Model number and indication of product...

Page 10: ...ked DATA and EXT CONTROL on the drilling template All grommets in the supply cable area are designed as push out membranes and can be pierced directly with the cable see Inserting the power and data c...

Page 11: ...ew electronics Right hand side 10 Housing The wallbox housing integrates the power module 15 and the additional electronic components for communication in a group The wallbox is securely fastened at t...

Page 12: ...multi coloured LED ring and an acoustic signal generator see next section It also includes the RFID reader module for authorising the charging processes provided that the wallbox was configured accord...

Page 13: ...e following RFID transponders Mifare Classic Mifare mini Mifare DESFIRE EV1 Mifare Plus S X Mifare Pro X Mifare SmartMX Mifare Ultralight Mifare Ultralight C SLE44R35 SLE66Rxx my d move Legic Advant P...

Page 14: ...as assigned to the charge point during installation Maximum charging current In this state the second line on the right hand side shows the value for the maximum available charging current Malfunction...

Page 15: ...ure If you want to use an existing network infrastructure for communication within a charging group and or with a backend you will need to contact an IT administrator in advance to plan the integratio...

Page 16: ...le area x Communication via LAN must be set up in the ABL Configuration App see page 35 onwards x Figure The Wallbox eM4 Single Controller 1 is connected by cable to a LAN network 2 which establishes...

Page 17: ...via the WLAN router either automatically via DHCP or manually Communication between a Controller and one or more Extenders in a charging group via LAN x The communication module of each Wallbox eM4 S...

Page 18: ...metres In addition to switching the two charge points on and off there is also the option to limit the maximum current set for charging via two further externally wired resistor values Position Resist...

Page 19: ...with SIM card for communication with the reev backend 1 pc x Controllers only USB filter for inter ference suppression of data transmis sion via the LTE USB stick 1 pc NOTE Checking the components inc...

Page 20: ...s eM4 Single 100000246 via the adapter plate s 100000248 supplied as well as up to two CABHOLD cable holders h 1 469 mm w 290 mm d 210 mm x 100000238 POLE Slim concrete foundation for installing a POL...

Page 21: ...ual locks with the same closure without group key 10 pcs x 100000224 100000230 Pack of 10 individual locks with different closures with one group key 7 pcs You can find further information on ABL char...

Page 22: ...box eM4 Single is suitable for installation in enclosed spaces such as garages as well as in outdoor areas such as company car parks Please note however that the permissible ambient conditions see Tec...

Page 23: ...60 mm 2 pcs x TX30 half round head screw 6 60 mm 2 pcs x Wall plugs 8 50 mm 4 pcs x Insulating cap 4 pcs x Key 2 pcs x Drilling template 1 pc x Folding ferrite with key for interference suppression i...

Page 24: ...tion of inserting the supply cables from above from below or directly through the rear wall via the supply cable area of the housing Depending on which you choose you may need to prepare the wallbox a...

Page 25: ...before carrying out the installation how the power and data cables should be fed into the wallbox x Carefully remove the desired plastic tabs before starting the installation x You can combine the in...

Page 26: ...for wiring in the wallbox ABL recommends the following cable lengths to ensure problem free connection in the wallbox x Power line at least 130 mm x Data cable at least 170 mm x Control cable at leas...

Page 27: ...ounting points using the two TX30 plug screws and the Torx screwdriver Preparing and fixing the wallbox in place Continue to prepare the wallbox 1 Unlock the side RCCB flap using the key supplied and...

Page 28: ...in place with the remaining screws supplied J Screw the two TX30 half round head screws through the upper attachment points in the mounting rail J Screw the two TX30 wafer head screws into the mountin...

Page 29: ...t be fitted on flexible conductors L1 L2 L3 N PE NOTE 1 phase connection of the Wallbox eM4 Single If you want to operate the Wallbox eM4 Single in a 1 phase mains system only connect the L1 supply li...

Page 30: ...L3 L1 L2 L3 L1 L2 L3 L1 L3 L1 L2 L2 L3 L1 L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N L2 L3 L1 N L1 L2 L3 N L3 L1 L2 N PE PE PE 3 2 1 Wallbox eM4 Single 1 eM4 Single 2 eM4 Single 3 Terminal block L1 L2 L3 N PE...

Page 31: ...ble in accordance with VDE AR N 4100 According to the Application Rule VDE AR N 4100 a wallbox must offer the possibility of remote disconnection by the local energy supplier The Wallbox eM4 Single of...

Page 32: ...TE USB stick including the SIM card is plugged into the Controller wallbox ex works and is pre con figured for communication with the reev dashboard Proceed as follows to prepare for communication wit...

Page 33: ...dynamically in white This means the wallbox is waiting to be configured by a qualified specialist electrical contractor see Config uring the Wallbox eM4 Single from page 33 ATTENTION Checking the RCC...

Page 34: ...sting as well as additional tests according to local regulations 6 Use a vehicle simulation adapter to conduct a functional test of the charging function N PE L1 L2 L3 The mechanical and electrical in...

Page 35: ...bile devices such as smartphones and tablets You can download the app for the following operating systems on a mobile device Platform Operating system Link Apple iOS 15 or higher iPadOS 15 or higher A...

Page 36: ...can switch the user language of the app between DE EN FR IT and NL at the top left of the screen for confirming the Terms and Conditions and Privacy Policy x For the following presentation and descri...

Page 37: ...s Controller Extender or Extender as standalone see Step 5 onwards J Existing configuration Tap this option to change the parameters of a previously created configuration in the Control Board You can...

Page 38: ...into account the specified requirements and confirm it by entering it again in the Repeat password field J Tap Continue to continue configuring the wallbox After setting up the access password you can...

Page 39: ...guration parameters Phase imbalance detection You can switch the wallbox s phase imbalance detection on or off here If it is active you must preset the maximum possible current difference between the...

Page 40: ...xternal systems e g under TAB 4100 to temporarily limit or switch off the charging infrastructure For this function a control cable must be connected to the EN1 connection of the wallbox see Connectin...

Page 41: ...y for Extender as standalone Settings Access control Remove RFID media that have already been configured and add new media for authorisation Settings Password management Allows you to view and change...

Page 42: ...in the charging connector 3 Check the status indicator of the wallbox x When the vehicle is connected and recognised the status indicator lights up static green NOTE Authentication of the Wallbox eM4...

Page 43: ...ed do one of the following x Remove the charging connector from the charging socket of the wallbox and wait until the status indicator pulsates green again Then repeat steps 2 to 6 x Operating the wal...

Page 44: ...he charging operation The status indicator also lights up solid blue under the following circumstances x The charging operation has not yet been started or has been paused by the vehicle x The chargin...

Page 45: ...m You can generate a ticket here that will be processed by ABL Support as quickly as possible Generating a ticket is self explanatory Generate a ticket if you x have specific questions or your product...

Page 46: ...from the vehicle s charging inlet and the charging plug from the wallbox s charging socket Then plug the charging connector back into the vehicle first and then the charging plug into the wallbox x I...

Page 47: ...rnal RCCB according to locally applicable regula tions For this purpose the RCCB has a push button with which to initiate the test function Proceed as follows to test the mechanical functionality of t...

Page 48: ...ctricity grid via the MCB secure the MCB against being switched on again and close the distribution box 1 0 The Wallbox eM4 Single is no longer connected to the electricity grid and can be removed by...

Page 49: ...roceed as follows to replace the RCCB flap on the Wallbox eM4 Single 1 Provided that the RCCB flap is mechanically intact unlock it with the key and fold it upwards 2 Hold the RCCB flap open at an ang...

Page 50: ...m ABL offers different types of locks for the Wallbox eM4 Single which can be ordered as accessories see Accessories on page 19 x Locking circuit A In locking circuit A there are 10 packages to choose...

Page 51: ...arging socket flap You can replace the flap of the Type 2 charging socket if it is damaged or no longer closes reliably End customer Specialist electrical contractor Construction Required components N...

Page 52: ...Wallbox eM4 Single if it is damaged or no longer closes reliably DANGER Removing the housing cover during installation If necessary you can also remove the housing cover during installation of the wa...

Page 53: ...ith moderate force x The hinge pin will pop out of the hinge alignment in the housing and the housing cover can be removed 4 Place the hinge pin of the new door on the wallbox s hinge alignment and pu...

Page 54: ...you can restart a Controller wallbox via the Reset to factory settings option in the Control Board you can access this option via the Settings menu After restarting the wallbox all configuration para...

Page 55: ...arnings other errors can lead to a reduction in the charging current or prevent the charging operation For the Wallbox eM4 Single malfunctions are documented as follows Description Example Description...

Page 56: ...out of valid range Charging not possible x Disconnect the charging connector from the EV and reconnect it x Use a different charging cable F7 F8 Controller pilot signal out of valid range Charging no...

Page 57: ...nfigu ration App x Check WiFi coverage on site x Check LAN cabling x Perform restart by pressing reset push button 3 seconds F120 F123 Energy meter error Charging may not be possible x Check internal...

Page 58: ...on Integrated into firmware disconnection above 120 after 10 seconds Energy meter MID compliant Load switching Installation contactor 4 pole 40 A Weld detection No charging possible with welded contac...

Page 59: ...C fault current detection DC RCM I n d c 6 mA Overcurrent protection Integrated into firmware disconnection above 120 after 10 seconds Energy meter MID compliant Load switching Installation contactor...

Page 60: ...bility de en products em4 php Standards and guidelines General standards 2014 30 EU EMC Guideline 2011 65 EU RoHS Guideline 2012 19 EU WEEE Directive 2014 35 EU Low voltage directive 2014 53 EU Radio...

Page 61: ...mark law and the property rights of the respective registered owners All trademarks trading names or company names marked here as such are or may be trademarks or registered trademarks of their respec...

Page 62: ...in the field of electrical engineering and electronics ISO International Organization for Standardization International association of standards organisations LED Light Emitting Diode LTE Long term ev...

Page 63: ...ion on the part of the manufacturer x The manufacturer does not take responsibility for any loss and or damage that occurs because of the data or possible misinforma tion contained in this manual Disp...

Page 64: ...Ref No Varianten siehe Seite 3 variants see page 3 Die Forderungen folgender europ ischer Richtlinien erf llt RED Richtlinie Radio Equipment 2014 53 EU RoHS Richtlinie RoHS Directive 2011 65 EU is in...

Page 65: ...comes with a drilling template see illustration below for marking the mounting points and illustrates the basic steps for installation Should the supplied drilling template have been lost you can obta...

Page 66: ...66 Appendix R ckseite ABL Configuration App...

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Page 68: ...MADE IN GERMANY ABL GmbH Albert Bu ttner Stra e 11 D 91207 Lauf Pegnitz T 49 0 9123 188 0 info abl de www ablmobility de...