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Installation, Operating and Maintenance Instructions (Original Instructions)

ABS Piranha submersible grinder pump S10 - PE125

Commissioning

 

In explosive zones, care must be taken that during switching on and operation, the pump section is  

 

filled with water or alternatively is submerged or under water. Ensure  that the minimum submergence  

 

given in the data sheet is observed. Other types of operation e.g. snore operation or dry running are not  

 

allowed.

Before commissioning the unit should be checked and a functional test carried out. Particular attention should 
be paid to the following:

Have the electrical connections been carried out in accordance with regulations?

Have the thermal sensors been connected?

Is the seal monitoring device (where fitted) correctly installed?

Is the motor overload switch correctly set?

Have the power and control circuit cables been correctly fitted?

Was the sump cleaned out?

Have the inflow and outflows of the pump station been cleaned and checked?

Is the direction of rotation correct - even if run via an emergency generator?

Are the level controls functioning correctly?

Are the required gates valves (where fitted) open?

Do the non-return valves (where fitted) function easily?

Maintenance

 

Before commencing any maintenance work the unit should be completely disconnected from the 
mains by a qualified person and care should be taken that it cannot be inadvertently switched back on.

 

When carrying out any repair or maintenance work, the safety regulations covering work in enclosed 
areas of sewage installations as well as good general technical pratices should be followed.

NOTE 

The maintenance instructions given here are not designed for “do-it-yourself” repairs 
as special technical knowledge is required.

9�1 

General maintenance hints

ABS submersible pumps are reliable quality products, each being subjected to careful final inspection.
Lubricated-for-life ball bearings, together with monitoring devices, ensure optimum pump reliability provided that
the pump has been connected and operated in accordance with the operating instructions. However, should a
malfunction occur, do not improvise, but ask your ABS Customer Service Department for assistance.
This applies particularly if the pump is continually switched off by the current overload in the control panel, by 
the thermal sensors of the thermo-control system, or by the seal monitoring system (DI).

Regular inspection and care is recommended to ensure a long service life. Service intervals vary for Piranha 
pumps depending on installation and application. For recommended service interval details contact your local 
ABS Service Centre. A maintenance contract with our Service Department will guarantee the best technical 
service.

When carrying out repairs, only original spare parts supplied by the manufacturer should be used.
ABS warranty conditions are only valid provided that any repair work has been carried out in an ABS approved
workshop and where original ABS spare parts have been used.

NOTE  Piranha-PE pumps are rated for use in hazardous locations (Ex) as standard and feature    
 

a secondary Ex nameplate containing EX data. If a Piranha-PE pump is serviced or repaired  

 

in a workshop that is not Ex approved then it must no longer be used in hazardous locations  

 

and the Ex nameplate must be removed.                                                                                                      

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Summary of Contents for Piranha S10/4W-50

Page 1: ...www cardo com ABS Piranha submersible grinder pump S10 PE125 01 2011 GB Installation Operating and Maintenance Instructions...

Page 2: ...f approval 3 Safety 3 2 1 Use of explosion proof pumps in explosive zones 3 2 2 Special conditions for safe use of S type explosion proof motors 3 3 Technical data 4 3 1 Nameplate 4 4 General design f...

Page 3: ...ns as to safety make certain to contact the manufacturer ABS 1 Use of explosion proof pumps in explosive zones Explosion proof submersible pumps may only be operated with the thermal sensing system co...

Page 4: ...locations and the Ex nameplate must be removed Standard nameplate Cardo Production Wexford Ltd Wexford Ireland www cardo com Typ Nr Sn xx xxxx UN IN Ph Hz P1 P2 1 min Cos NEMA IP68 Qmax Hmax Imp DN Hm...

Page 5: ...r chamber pressure test point 6 Stainless steel shaft 7 Lower bearing double row 8 Oil lubricated lip seal 9 Bearing housing 10 Volute 1 Cast iron lifting handle and steel shackle 2 Upper bearing sing...

Page 6: ...le terminal block 4 Moisture sensor Di 5 Oil chamber 6 Oil chamber drain plug pressure test point 7 Stainless steel lifting hoop 8 Upper bearing single row 9 Motor with thermal sensors 10 Stainless st...

Page 7: ...the pump is being taken out of service the oil should be changed before storage After storage the pump should be inspected for damage the oil level should be checked and the impeller checked to ensur...

Page 8: ...uit the pump performance 6 1 Installation example in concrete sump 1 Sump cover 1005 00 2 Venting line 3 Sump cover 4 Protective duct to the control panel for cable 5 Chain 6 Inflow line 7 Ball type f...

Page 9: ...elevant safety regulations as well as general good technical practice must be complied with ATTENTION For use in the open air the following VDE regulations apply Submersible pumps used outdoors must b...

Page 10: ...E70 2E Ex PE90 2E Ex PE110 2E Ex Piranha 60 Hz S10 4 S10 4 Ex S20 2 S20 2 Ex S26 2 S26 2 Ex PE25 2C Ex PE35 2C Ex PE45 2C Ex S10 4 S10 4 Ex S20 2 S20 2 Ex S30 2 S30 2 Ex PE28 2C Ex PE35 2C Ex PE45 2C...

Page 11: ...o the direction of rotation ATTENTION When viewed from above the direction of rotation is correct if the impeller rotates in a clockwise manner NOTE The start reaction is anti clockwise NOTE If a numb...

Page 12: ...well as good general technical pratices should be followed NOTE The maintenance instructions given here are not designed for do it yourself repairs as special technical knowledge is required 9 1 Gener...

Page 13: ...of water into the oil chamber or motor chamber after repair work that requires draining of the oil if the pump is being taken out of service the oil should be changed before storage 9 3 1 Instruction...

Page 14: ...ent blocks every six months in a single family home once a year In addition we recommend that a maintenance contract be taken out with a qualified company 9 7 Cleaning If the pump is used for transpor...

Page 15: ...ngs in control panel Check for impeller blockage If none of above a service inspection is required 1 Low head or flow Wrong direction of rotation Change rotation by interchanging two phases of the pow...

Page 16: ...re in conformity with the following standards or other normative documents as defined by Machinery Directive 006 4 EC EMC Directive 004 108 EC Low Voltage Directive 006 95 EC ATEX 94 9 EC Construction...

Page 17: ...SERVICE LOG Pump Type Serial No Date Hours of Opera tion Comments Sign...

Page 18: ...SERVICE LOG Date Hours of Opera tion Comments Sign...

Page 19: ...SERVICE LOG Date Hours of Operation Comments Sign...

Page 20: ...Cardo Production Wexford Ltd Clonard Road Wexford Ireland Tel 353 53 91 63 200 Fax 353 53 91 42335 www cardo com...

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