ABSCO SHEDS 52233WECOK, Manual

Page 1: ... choosing an Australian made shed For further assistance please visit our detailed instructional video library at Http www abscosheds com au watch videos At ABSCO Industries we are always looking to be number ONE so please let us know what you think of our instructions Feedback makes us better feedback absco com au CONCRETE REBATED EDGE BOTTOM CHANNEL CONCRETE SLAB 75mm WIDE REBATE 100mm WHEN LAYI...

Page 2: ... local council SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page If using a rebated slab ensure that all frame uprights are trimmed 25mm TOOLS REQUIRED SAFETY NOTES Some parts may have sharp edges It is advisa...

Page 3: ...1785mm X 711mm 34A 2 2 1 1 15A PEAK BRACE STEEL SHEET 1785mm X 711mm 35A STEEL SHEET 1725mm X 773mm A STEEL SHEET 1725mm X 773mm B 1 STEEL SHEET 1980mm X 773mm 42D STEEL SHEET 1170mm X 773mm 49A 1 1 97AL RIDGE BEAM L 1521mm 97BL RIDGE BEAM L 1152mm 1 STEEL SHEET 1785mm X 731mm 32A STEEL SHEET 1785mm X 731mm 33A 1 1 97AR RIDGE BEAM L 1521mm 97BR RIDGE BEAM L 1152mm ZARSP RIDGE BEAM JOINER L 450mm 1...

Page 4: ...16 COUNTERSUNK SCREWS NUTS 6 3 2 x 8mm BLIND POP RIVETS 6 PSTKSGL SINGLE DOOR FITTINGS PACK PACK 6P SCREW PACK 6 PACK 6P SCREW PACK 6 1 PHILLIPS DRIVER BIT 3mm DRILL BIT DRILL FAST007 FAST038 DOOR PADBOLT HASP 2 3 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3 2 x 8mm BLIND POP RIVETS 12 PSTKDBL DOUBLE DOOR FITTINGS PA...

Page 5: ...AME FITTINGS PACK SEE BELOW COMPONENT DESCRIPTION PART No CHECK CHECK QTY QTY PORTAL FRAME ACCESSORIES CHECK C1106 COMPONENT DESCRIPTION PART No C1704 CHANNEL L 1106mm 40 80 CHANNEL L 1704mm 40 80 KNEE PLATE APEX PLATE MULTI PURPOSE BRACKET DYNABOLT 16mm TEK SCREWS 45mm TEK SCREWS 1785mm X 773mm 30A STEEL SHEET 1 52233WCP J CHANNELPACK SEE PGs 6 7 4 4 8 4 4 80 300 4 1852mm TO MIDPOINT X 773mm MIDP...

Page 6: ...CL CHANNEL L 1126 5mm 55BL CHANNEL L 1496 5mm 1 2 81BL CHANNEL L 1496 5mm 81AL CHANNEL L 1496 5mm 2 60AL 2 CHANNEL L 1496 5mm 60BL CHANNEL L 1126 5mm 54BL CHANNEL L 1126 5mm 1 55A 55C 54C 55B 81B 81A 54B 60B 60A 1 81BR CHANNEL L 1496 5mm 81B 54AR CHANNEL 1 L 1126 5mm 54A 55AR CHANNEL L 1496 5mm 1 1 1 1 CHANNEL L 1496 5mm 54CR CHANNEL L 1126 5mm 55BR CHANNEL L 1496 5mm 2 81AR CHANNEL L 1496 5mm 2 6...

Page 7: ...CHANNEL WITH HINGES L 1725mm 3 79A CHANNEL L 1568mm 58C CHANNEL L 773mm 3 1 6 1 4 89A JAMB L 1785mm 90A JAMB L 1568mm 91A JAMB L 1120mm 89B JAMB L 1725mm CHANNEL L 1143mm 83L CHANNEL L 1143mm 83R 86A LIP TRIM L 1170mm 79B CHANNEL L 788mm 90B JAMB L 788mm 89C JAMB L 1725mm 83L 58A 58B 58C 79A 83R 79B Part No Here Part No Here Part No Here Part No Here Part No Here Part No Here 86A 1 1 81DL CHANNEL ...

Page 8: ...ap the channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required ...

Page 9: ...end of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined chan...

Page 10: ...s may have holes in them You will need to redrill holes where CSJ joining channel covers them Join together 20 x channel sections using 10 x channel joiners Part CSJ 2 X 60BR 2253mm 88 7 4 x 81C 2 x 60B 1 x 54A 1 x 54C 1 x 54B 1 x 81D 81DR 81DL 54BL 54BR 54CR 54CL 54AL 54AR 60BR 60BL 81CL 81CR 4 X 81CR 4 X 81CL 2 X 60BL 1 X 54AR 1 X 54AL 1 X 54CR 1 X 54CL 1 X 54BR 1 X 54BL 1 X 81DR 1 X 81DL ...

Page 11: ...s may have holes in them You will need to redrill holes where CSJ joining channel covers them Join together 16 x channel sections using 8 x channel joiners Part CSJ 2 X 60AR 2993mm 117 8 2 x 81A 2 x 60A 1 x 55A 1 x 55C 1 x 55B 1 x 81B 81BR 81BL 55BL 55BR 55CR 55CL 55AL 55AR 60AR 60AL 81AL 81AR 2 X 81AR 2 X 81AL 2 X 60AL 1 X 55AR 1 X 55AL 1 X 55CR 1 X 55CL 1 X 55BR 1 X 55BL 1 X 81BR 1 X 81BL ...

Page 12: ...caps when the beams are in position Step 2 Use the ZARSP to connect at the centre of the two ridge beams Be sure it is pushed in fully Step 3 Turn over the ridge beam Measure 250mm from the middle along the centre of one ridge beam mark spacings of 50mm Fasten with a Tek screw at each marking Repeat to the other side of the ridge beam assembly TIP Predrilling each hole with the 3mm drill bit makes...

Page 13: ...CO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 13 PRE ASSEMBLY OF SPLICED RIDGE BEAM 1x 97AL 1x 97AR 1x 97A 2993mm Overall length ZARSP 225mm 16mm 97AL 97AR 16mm 1x 97BL 1x 97BR 1x 97B 2253mm Overall length ...

Page 14: ...ksaw remove one protruding section of each ridge beam this will allow the sections to butt up neatly to each other 98A Insert the ZARSP at an equal distance into each ridge beam Confirm that the beam is straight with a string line before fastening with self drilling screws The ZARSP is a very tight fit tap into place with a hammer ZARSP JOINING RIDGE BEAMS 98A ZARSP Push Finished Joined Ridge Beam...

Page 15: ...SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 15 OVERVIEW OF ROOF COMPONENTS OVERVIEW OF ROOF COMPONENTS 86A 86A 81A 81C 60A 60A 60B 60B 97B 97A 86A 86A 14A 14A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 49A 81A 98A 81C 49A 49A ...

Page 16: ...26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 16 OVERVIEW OF WALL COMPONENTS OVERVIEW OF WALL COMPONENTS 22A 89A 91A 89A 91A 55C 81B 83R 55B 54A 83L 81D 81C 31A 30A 34A A B 79A 83L 83R 15A 81C 36R 42D 36L 36L 42D 36R 55A 31A 32A 89A 89B 91A 54C 79B 54B 30A B 22A 31A 90B 31A 15A 31A 33A 35A 90A ...

Page 17: ...on Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 17 END PANEL ASSEMBLY 1x required 1x required SNAPT TE i SNAPT TE i 55B 81B 30A 31A 31A 31A 30A 31A 31A 54B 81D SNAPT TE i SNAPT TE i ...

Page 18: ...OOF PANEL ASSEMBLY 2 required One panel will have part 86A fitted to this end only One panel will have part 86A fitted to this end only Fit 81A to edge of sheet with pre punched holes SNAPT TE i SNAPT TE i 60A 87A 81A 87A 45A 45A 45A 45A D D D D D D When completed there will be two sections with 86A lip at one end only 86A 49A 86A 49A 49A 49A ...

Page 19: ... 2021 1 3 19 SNAPT TE i SNAPT TE i 49A 49A 49A 86A 81C 86A 60B ROOF PANEL ASSEMBLY 2 required One panel will have part 86A fitted to this end only One panel will have part 86A fitted to this end only Fit 81C to edge of sheet with pre punched holes D D D D D D When completed there will be two sections with 86A lip at one end only ...

Page 20: ... section of this instruction set for further details and ensure that the assembled panels are not joined together with pre punched holes incorrectly positioned The overall length of each panel is the same as the ridge beam Trim the channels by 16 5mm to allow the sheets to be overlapped Overlap the panels and fasten as shown 16 5 16 5 It is not critical that the overall dimension is exact but try ...

Page 21: ...ndustries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 21 SIDE PANEL ASSEMBLY 2 required 36L 42D 36R 83R 81C 83L 15A INSIDE OF SHED ...

Page 22: ...1 3 22 58C 58C 58C 12A 58C 58A 58A A B 89C 58B A B SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Four hole set for padbolt connection Short flange of channel Long flange of channel D D D D D D D D DOUBLE DOOR ASSEMBLY 1 required ...

Page 23: ...y Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 23 89A 89A 55A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i 34A 35A FRONT PANEL ASSEMBLY 1 required ...

Page 24: ... ASSEMBLY Nuts and bolts may be used instead of pop rivets by drilling out hinge holes using a 4mm drill bit Both are supplied The two holes required to connect the padbolt hasp for each door have not been pre punched to allow for proper alignment position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A A B ...

Page 25: ...D x 2 00mH Model 52233WECOK 25 11 2021 1 3 25 DOOR PANEL ASSEMBLY Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Short flange of channel Long flange of channel SINGLE DOOR 58C 58C SNAP T TE i SNAP T TE i 12A B B 58B 58A D D D D 1 required ...

Page 26: ...tion Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 26 FRONT PANEL ASSEMBLY SINGLE DOOR PANEL 1 required 89B 89A 33A 32A 54A 79B 54C 90B SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i ...

Page 27: ... DOOR PANEL NOTE Nuts and bolts are also supplied and may be used instead of rivets Use a 4mm drill bit to enlarge these holes in the jamb NOTE The holes to fasten the padbolt hasp are not pre punched to allow for proper alignment Position the hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A DOOR PANEL ASSEMBLY ...

Page 28: ...the bottom of the frame legs equal to the depth of the rebate TIP An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out As the portal frame fits inside the walls the width of the frame will be 40mm less than the gable wall panel NOTE Refer to the section CENTRE PORTAL ASSEMBLY for photos of the process...

Page 29: ...0mH Model 52233WECOK 25 11 2021 1 3 29 CENTRE PORTAL FRAME DETAILS STEP 1 Portal to panel connection see section PANEL CONSTRUCTION for further infomation Secure ridge plates to apex plates M10 Dynabolt Portal Self drilling tek screw Wall Roof panel STEP 2 STEP 3 STEP 4 x 19 x 30 x 8 x 8 x 6 2 x 0 8 18 4 ...

Page 30: ...l ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 30 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 1 Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions ...

Page 31: ...mbly Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 31 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 2 Understand where components are to be positioned Step 2c ...

Page 32: ...tries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 32 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 3 Join rafter to column with knee plate ...

Page 33: ...ries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 33 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 4 Join both rafters using the apex plate ...

Page 34: ...o Industries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 34 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 5 Secure ridge plate RBP ...

Page 35: ...ndustries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 35 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 6 Secure multi purpose brackets ...

Page 36: ...ies Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 52233WECOK 5 22mW x 2 26mD x 2 00mH Model 52233WECOK 25 11 2021 1 3 36 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 7 Turn frame over and repeat steps 4 and 5 ...

Page 37: ... drilling screws Move frames into postion mark and drill holes in slab using 10mm masonry drill bit Secure frames to slab with M10 dynabolts Centre of portal frames Multi purpose brackets 80mm long FIG 8A SLAB EDGE Centre frame upright 1653 1280 2390 Recommended slab dimensions 5323mm x 2363mm External wall dimensions 5223mm x 2263mm Internal wall dimensions 5183mm x 2223mm Concrete slab 5323mm x ...

Page 38: ...el are pre punched for attaching roof sheeting The base channels are not Side wall channels fit into the notched rear wall channels Use 45mm self drilling screws to secure walls to centre frame With a concrete slab drill a 10mm hole instead of using the supplied hasp Pre punched holes in roof panel to this side for connection to front and rear walls D D D D D D D D D D D D D D D D D D Pre punched ...

Page 39: ... see A below STEP 2 Move the other roof panel into position and secure peak brace to ridge beam and roof panel with one screw at each end see B below STEP 3 Secure both roof panels to the walls with one screw in each corner first followed by two screws adjacent to the portal frame as shown STEP 4 Secure roof panels to the top chords of the portal frame using 45mm self drilling tek screws A B X4 WA...

Page 40: ...Ø Holes M10 Dynabolt Denotes hot dip galvanised finish Wall Sheet Slab 15 15 STEP 1 Secure the roof panels to the wall panels as shown STEP 2 Secure the roof panels to the internal frames with self drilling tek screws STEP 3 Secure the portal frames to the ridge beam as detailed on the previous page STEP 4 Bend the top and bottom flanges as shown then hook the bottom flanges under the top channel ...

Page 41: ... the installation contractor Scaling of drawings shall not be undertaken 7 G Prior to commencing works on site the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services 8 G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanentl...

Page 42: ...s 45x45x3EA x 34mm long and 47x47x1 9EA x 80 long shall be minimum Grade 450 4 S All portal frame knee and apex plates shall be minimum Grade 450 5 S All roof and wall sheeting shall be minimum base metal thickness of 0 3mm 6 S All portal frame members shall be minimum base metal thickness of 0 75mm 7 S All snaptite channels and jambs shall be minimum base metal thickness of 0 42mm 8 S All top hat...

Page 43: ... qualified structural engineer The design shall consider all relevant provisions of AS3600 and AS2870 3 F Between adjacent footings or excavations the contractor installing the slab foundation shall not exceed a rise of 1 in a run of 2 in line of slope 4 F Unless approved in writing by the slab foundation engineer the limits of excavations near existing footings shall be in accordance with that in...

Page 44: ...wheelbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products wh...

Page 45: ...ts The benefits given by the warranty are in addition to your other rights and remedies under a law in relation to the goods or services to which the warranty relates The warranty applies to the exclusion of all other representations guarantees or warranties express or implied our goods come with guarantees that cannot be excluded under the Australian consumer law and is not transferable You are e...