ABSCO SHEDS 60303WK, Assembly Instructions Manual

Page 1: ... watch videos At ABSCO Industries we are always looking to be number ONE so please let us know what you think of our instructions Feedback makes us better feedback absco com au CONCRETE REBATED EDGE BOTTOM CHANNEL CONCRETE SLAB 75mm WIDE REBATE 100mm WHEN LAYING YOUR CONCRETE SLAB ENSURE THERE IS A REBATED EDGE 25mm DEEP AROUND THE PERIMETER THIS WILL HELP WATER EGRESS FROM THE BASE OF THE SHED Ab...

Page 2: ...al council SITE PREPARATION The site for the shed must be level An uneven surface may result in misalignment of parts The shed shall be erected on top of a reinforced concrete slab and anchored down appropriately illustrated on FINAL CONSTRUCTION page If using a rebated slab ensure that all frame uprights are trimmed 25mm TOOLS REQUIRED SAFETY NOTES Some parts may have sharp edges It is advisable ...

Page 3: ... STEEL SHEET 36L STEEL SHEET 38L STEEL SHEET 1546mm X 773mm 45A STEEL SHEET 1785mm X 711mm 34A 2 2 1 1 15A PEAK BRACE STEEL SHEET 1785mm X 711mm 35A STEEL SHEET 1725mm X 773mm A STEEL SHEET 1725mm X 773mm B 1 FITTINGS ACCESSORIES PACKET SEE PAGE 4 2 97AL RIDGE BEAM L 1521mm STEEL SHEET 1785mm X 731mm 33A 2 2 97AR RIDGE BEAM L 1521mm ZARSP RIDGE BEAM JOINER L 450mm 17 7 3 1852mm TO MIDPOINT X 773mm...

Page 4: ...OUNTERSUNK SCREWS NUTS 6 3 2 x 8mm BLIND POP RIVETS 6 PSTKSGL SINGLE DOOR FITTINGS PACK PACK 6P SCREW PACK 6 PACK 6P SCREW PACK 6 1 PHILLIPS DRIVER BIT 3mm DRILL BIT DRILL FAST007 FAST038 DOOR PADBOLT HASP 2 3 SELF TAPPING SCREWS PACKET CONTAINING 220 1 DOOR PADBOLT 3 16 COUNTERSUNK SCREWS NUTS 12 3 16 ROUND HEAD BOLTS NYLOCK NUTS 8 3 2 x 8mm BLIND POP RIVETS 12 PSTKDBL DOUBLE DOOR FITTINGS PACK P...

Page 5: ...CK SEE BELOW COMPONENT DESCRIPTION PART No CHECK CHECK QTY QTY PORTAL FRAME ACCESSORIES CHECK C1482 COMPONENT DESCRIPTION PART No C1704 CHANNEL L 1482mm 40 80 CHANNEL L 1704mm 40 80 KNEE PLATE APEX PLATE MULTI PURPOSE BRACKET DYNABOLT 16mm TEK SCREWS 45mm TEK SCREWS 1785mm X 773mm 30A STEEL SHEET 1 60303WCP J CHANNELPACK SEE PGs 6 7 4 4 4 8 300 4 4 1 80 1852mm TO MIDPOINT X 773mm MIDPOINT 1979mm T...

Page 6: ...IPTION PART No CHECK QTY QTY 55AL CHANNEL L 1496 5mm 1 1 1 1 2 55CL CHANNEL L 1496 5mm 55BL CHANNEL L 1496 5mm 2 6 81BL CHANNEL L 1496 5mm 81AL CHANNEL L 1496 5mm 56AL CHANNEL L 1496 5mm 56BL CHANNEL L 1496 5mm 4 60AL CHANNEL L 1496 5mm 55AR CHANNEL L 1496 5mm 1 1 1 1 2 55CR CHANNEL L 1496 5mm 55BR CHANNEL L 1496 5mm 2 6 81BR CHANNEL L 1496 5mm 81AR CHANNEL L 1496 5mm 56AR CHANNEL L 1496 5mm 56BR ...

Page 7: ...1568mm 89C JAMB L 1725mm 87A LIP TRIM L 1546mm 2 1 1 6 58B CHANNEL L 1725mm 2 58A CHANNEL WITH HINGES L 1725mm 3 2 79A CHANNEL L 1568mm 58C CHANNEL L 773mm MAIN PACK PACK 2 OF 2 CHANNEL SET CONT COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY CHANNEL L 1518mm 84L 79B CHANNEL L 788mm 89B JAMB L 1785mm 1 90B JAMB L 788mm 91A JAMB L 1120mm 1 6 CHANNEL L 1518mm 84R ...

Page 8: ...he channel along the sheets until each end is neatly flush If you need to remove channels from the panels slide it off from the side Channel locks the shed panel into position without the need for screws FASTENING SYMBOLS Secure channel to sheeting by SNAPTiTE fastening method Join components together with one screw at this location only as some channels have extra holes that are not required for ...

Page 9: ...e end of the channel where the JOIN text is marked Push down one side of the CSJ until you hear a click Step 3 Join the second channel to the CSJ by positioning the JOIN of the channel at the centre of the CSJ on an angle Push the CSJ into the channel until you hear a click Finished Channel The joined channels should now look like the picture with the CSJ positioned equally inside of the joined ch...

Page 10: ...o redrill holes where CSJ joining channel covers them Join together 36 x channel sections using 18 x channel joiners Part CSJ 4 X 60AR 2993mm 117 8 6 x 81A 4 x 60A 1 x 55A 2 x 55B 1 x 55C 1 x 56A 56AR 56AL 55CL 55CR 55BR 55BL 55AL 55AR 60AR 60AL 81AL 81AR 6 X 81AR 6 X 81AL 4 X 60AL 1 X 55AR 1 X 55AL 2 X 55BR 2 X 55BL 1 X 55CR 1 X 55CL 1 X 56AR 1 X 56AL 1 x 56B 2 x 81B 81BR 81BL 56BL 56BR 1 X 56BR ...

Page 11: ...s when the beams are in position Step 2 Use the ZARSP to connect at the centre of the two ridge beams Be sure it is pushed in fully Step 3 Turn over the ridge beam Measure 250mm from the middle along the centre of one ridge beam mark spacings of 50mm Fasten with a Tek screw at each marking Repeat to the other side of the ridge beam assembly TIP Predrilling each hole with the 3mm drill bit makes it...

Page 12: ...bly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 12 PRE ASSEMBLY OF SPLICED RIDGE BEAM 97AL 97AR 2x 97AL 2x 97AR 2x 97A 2993mm Overall length ZARSP 225mm 16mm 16mm ...

Page 13: ...ch ridge beam this will allow the sections to butt up neatly to each other Cut away these two only 97A 97A 97A 98A ZARSP Push 98A 5953mm Overall length Finished Joined Ridge Beams Insert the ZARSP at an equal distance into each ridge beam Confirm that the beam is straight with a string line before fastening with self drilling screws The ZARSP is a tight fit tap into place with a hammer 97A 97A ZAR...

Page 14: ...SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 14 OVERVIEW OF ROOF COMPONENTS OVERVIEW OF ROOF COMPONENTS 87A 87A 81A 60A 60A 97A 14A 45A 45A 45A 45A 45A 45A 45A 45A 81A 98A 60A 60A 97A 87A 87A 14A 45A 45A 45A 45A 45A 45A 45A 45A 81A 81A ...

Page 15: ...2 10mH Model 60303WK 17 03 21 1 20 15 OVERVIEW OF WALL COMPONENTS OVERVIEW OF WALL COMPONENTS 22A 89A 91A 89A 91A 55C 84L 84R 15A 55B 81A 36R 38R 38L 36L 31A 31A 30A 34A A B 79A 55A 81B 81A 36L 38L 38R 36R 30A 33A 31A 31A 31A 33A 89A 89B 91A 56B 79B 84L 30A 55B 84R 56A 81B 15A B 90B 33A 35A 90A 31A ...

Page 16: ...10mH Model 60303WK 17 03 21 1 20 16 END PANEL ASSEMBLY 2 required One panel requries sheet 30A this end H30 is a corner sheet and must be orientated towards the shed corners when panels finally joined One panels requries sheet 30A this end SNAPT TE i SNAPT TE i 55B 81B 31A 31A 31A 30A 30A 31A 31A 31A ...

Page 17: ...20 17 ROOF PANEL ASSEMBLY 4 required Two panels will have part 87A fitted to this end only Two panels will have part 87A fitted to this end only Fit 81A to edge of sheet with pre punched holes SNAPT TE i SNAPT TE i 60A 87A 81A 87A 45A 45A 45A 45A D D D D D D When completed there will be four sections with 87A lip at one end only ...

Page 18: ...that the assembled panels are not joined together with pre punched holes incorrectly positioned The overall length of each panel is the same as the ridge beam Trim the channels by 16 5mm to allow the sheets to be overlapped Overlap the panels and fasten as shown 16 5 16 5 It is not critical that the overall dimension is exact but try and make sure the length is within 5mm JOINING WALL AND ROOF PAN...

Page 19: ...HED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 19 SIDE PANEL ASSEMBLY 2 required 84R 84L 15A 15A 81A TRIM THE TIP OF EACH SHEET OR BEND OUT OF THE WAY TO ALLOW CHANNELS TO FIT HARD UP TO THE EDGE OF THE SHEET 36L 36R 38L 38R INSIDE OF SHED ...

Page 20: ...el 60303WK 17 03 21 1 20 20 58C 58C 58C 12A 58C 58A 58A A B 89C 58B A B SNAP T TE i SNAP T TE i SNAP T TE i SNAP T TE i Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Four hole set for padbolt connection Short flange of channel Long flange of channel ...

Page 21: ...o Industries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 21 89A 89A 55A 90A 79A 55C SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i 34A 35A ...

Page 22: ...EMBLY Nuts and bolts may be used instead of pop rivets by drilling out hinge holes using a 4mm drill bit Both are supplied The two holes required to connect the padbolt hasp for each door have not been pre punched to allow for proper alignment position each hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A A B ...

Page 23: ...mD x 2 10mH Model 60303WK 17 03 21 1 20 23 DOOR PANEL ASSEMBLY Vertical door channels are installed in the opposite orientation compared to the horizontal door channels Short flange of channel Long flange of channel SINGLE DOOR 58C 58C SNAP T TE i SNAP T TE i 12A B B 58B 58A D D D D 1 required ...

Page 24: ...uction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 24 FRONT PANEL ASSEMBLY SINGLE DOOR PANEL 1 required 89B 89A 33A 33A 30A 56A 79B 56B 90B SNAPT TE i SNAPT TE i SNAPT TE i SNAPT TE i ...

Page 25: ...PANEL NOTE Nuts and bolts are also supplied and may be used instead of rivets Use a 4mm drill bit to enlarge these holes in the jamb NOTE The holes to fasten the padbolt hasp are not pre punched to allow for proper alignment Position the hasp centrally over the padbolt shaft and drill 3mm holes and secure with screws 91A 91A DOOR PANEL ASSEMBLY B ...

Page 26: ...ount off the bottom of the frame legs equal to the depth of the rebate TIP An easy way to make sure that the angle at the top of the portal frame is correct is to use the gable wall panel as a template to lay the sections out As the portal frame fits inside the walls the width of the frame will be 40mm less than the gable wall panel NOTE Refer to the section CENTRE PORTAL ASSEMBLY for photos of th...

Page 27: ...0mH Model 60303WK 17 03 21 1 20 27 CENTRE PORTAL FRAME DETAILS STEP 1 Portal to panel connection see section PANEL CONSTRUCTION for further infomation Secure ridge plates to apex plates M10 Dynabolt Portal Self drilling tek screw Wall Roof panel STEP 2 STEP 3 STEP 4 x 19 x 30 x 8 x 8 x 6 2 x 0 8 18 4 ...

Page 28: ...anual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 28 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 1 Draw pattern on the concrete in accordance with the dimensions detailed in the assembly instructions ...

Page 29: ...ies Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 29 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 2 Understand where components are to be positioned ...

Page 30: ...dustries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 30 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 3 Join rafter to column with knee plate ...

Page 31: ...dustries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 31 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 4 Join both rafters using the apex plate ...

Page 32: ...Absco Industries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 32 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 5 Secure ridge plate RBP ...

Page 33: ...o Industries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 33 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 6 Secure multi purpose brackets ...

Page 34: ...ustries Assembly Instruction Manual ABSCO WORKSHOP SHED MODEL 60303WK 5 96mW x 3 00mD x 2 10mH Model 60303WK 17 03 21 1 20 34 CENTRE PORTAL ASSEMBLY SUPPORT PHOTOS STEP 7 Turn frame over and repeat steps 4 and 5 ...

Page 35: ...screws Move frames into postion mark and drill holes in slab using 10mm masonry drill bit Secure frames to slab with M10 dynabolts Recommended slab dimensions 6060mm x 3100mm External wall dimensions 5960mm x 3000mm Internal wall dimensions 5920mm x 2960mm Centre of portal frames Concrete slab 6060mm x 3100mm Multi purpose brackets 80mm long FIG 8A 2390 2390 6060 3100 SLAB EDGE 1280 6 0 6 0 m m Ce...

Page 36: ... punched for attaching roof sheeting The base channels are not Side wall channels fit into the notched rear wall channels Use 45mm self drilling screws to secure walls to centre frame Pre punched channel to match ridge beam holes Pre punched holes in roof panel to this side for connection to front and rear walls With a concrete slab drill a 10mm hole instead of using the supplied hasp D D D D D D ...

Page 37: ...e A below STEP 2 Move the other roof panel into position and secure peak brace to ridge beam and roof panel with one screw at each end see B below STEP 3 Secure both roof panels to the walls with one screw in each corner first followed by two screws adjacent to the portal frame as shown STEP 4 Secure roof panels to the top chords of the portal frame using 45mm self drilling tek screws A B X4 WARNI...

Page 38: ...Holes M10 Dynabolt Denotes hot dip galvanised finish Wall Sheet Slab 15 15 STEP 1 Secure the roof panels to the wall panels as shown STEP 2 Secure the roof panels to the internal frames with self drilling tek screws STEP 3 Secure the portal frames to the ridge beam as detailed on the previous page STEP 4 Bend the top and bottom flanges as shown then hook the bottom flanges under the top channel an...

Page 39: ... installation contractor Scaling of drawings shall not be undertaken 7 G Prior to commencing works on site the contractor shall verify the position of all services in the area to ensure that the construction does not interfere with any of those services 8 G During installation on site the shed structures shall be maintained in a stable condition with no part becoming overstressed or permanently de...

Page 40: ...x45x3EA x 34mm long and 47x47x1 9EA x 80 long shall be minimum Grade 450 4 S All portal frame knee and apex plates shall be minimum Grade 450 5 S All roof and wall sheeting shall be minimum base metal thickness of 0 3mm 6 S All portal frame members shall be minimum base metal thickness of 0 75mm 7 S All snaptite channels and jambs shall be minimum base metal thickness of 0 42mm 8 S All top hats sh...

Page 41: ...lified structural engineer The design shall consider all relevant provisions of AS3600 and AS2870 3 F Between adjacent footings or excavations the contractor installing the slab foundation shall not exceed a rise of 1 in a run of 2 in line of slope 4 F Unless approved in writing by the slab foundation engineer the limits of excavations near existing footings shall be in accordance with that indica...

Page 42: ...elbarrows garden tools etc Storage items that might be adversely affected by any of the above conditions may require additional protection such as being sealed or covered by plastic sheets and or stacked above the concrete floor on timber slats Waterproof sealants may be used to offer further protection where required around joins and screw fixings as can rubber door seals and other products which...

Page 43: ...s of claiming warranty To make a claim under the warranty within the warranty period you will need to contact the manufacturer directly by phone or email Contact Number 1800 029 701 Contact Email admin absco com au You will be required to produce proof of purchase this is at discretion of the manufacturer at the time of the claim The manufacturer bears the cost of replacing the products or spare p...

Page 44: ... equipment and should not be used for articles that may be prone to damage if they come into contact with moisture 3 Major Defects If the manufacturer is satisfied that the defect is a major defect the purchase price may be refunded in lieu of providing a replacement product or repairing the product This warranty is provided in addition to other rights and remedies you have under law Our goods come...