ABSCO SHEDS CYC4560, Assembly Instructions Manual

Page 1: ... C2 TO WITHSTAND WIND GUSTS OF UP TO 180KLM HOUR IF INSTALLED IN ACCORDANCE WITH THIS ABSCO ASSEMBLY INSTRUCTION WARNING THE SHED MUST BE ANCHORED TO A 100mm THICK CONCRETE SLAB AS DETAILED IN THIS INSTRUCTION WITH THE CONCRETE ANCHORS SUPPLIED OTHERWISE EVEN AFTER THE ADDITION OF THE CYCLONE KIT THE SHED WILL NOT REACH THE STRUCTURAL ADEQUACY REQUIRED DURING SEVERE STORMS OR A CYCLONIC EVENT WARN...

Page 2: ...illing holes Sensible shoes are highly recommended It is highly recommended to install the cyclone kit the shed with two or more people TOOLS REQUIRED 3mm 4mm 10mm 10mm Masonary CYCLONE BRACING THE BRACING MATERIAL SUPPLIED IS 80mm x 40mm GALVANISED STEEL CHANNEL SIMILAR TO THAT USED IN STEEL HOUSE FRAMING SOME CHANNELS WILL BE REQUIRED TO BE CUT TO SPECIFIC LENGTHS USING A HACKSAW HORIZONTAL WALL...

Page 3: ...SCO WORKSHOP SHED MODELS SUBMIT DRAWING 06205 03 GS05 DRAWING 06205 03 GS06 DRAWING 06205 03 GS08 CERTIFICATE OF COMPLIANCE FORM 15 3M X 4 5M ABSCO UTILITY SHED MODELS SUBMIT DRAWING 06205 03 GS05 DRAWING 06205 03 GS06 DRAWING 06205 03 GS08 DRAWING 06205 03 GS11 CERTIFICATE OF COMPLIANCE FORM 15 3M X 6 0M ABSCO WORKSHOP SHED MODELS SUBMIT DRAWING 06205 03 GS05 DRAWING 06205 03 GS07 DRAWING 06205 0...

Page 4: ... 40 80 Roof L 2950mm 40 80 Door Frame L 1555mm 40 80 Door Frame L 640mm 40 80 12A DOOR STRAP L 165mm 3 x COLOUR 3 x ZINC DOOR PADBOLT 22A 16mm SELF DRILLING TEK SCREWS Stud Extension L 400mm 40 80 C0400 2 38 50 4 6 DOOR PADBOLT HASP 4 500 150 M10 BOLTS 3mm POP RIVETS 100 M10 DYNABOLTS BRACKET 24 COMPONENT DESCRIPTION PART No CHECK COMPONENT DESCRIPTION PART No CHECK QTY QTY 1 DOOR JAMB BRACKET 12 ...

Page 5: ...ION MODEL CYC4560 CYCLONE KIT 31 05 13 ASSEMBLY INSTRUCTIONS CYC4560 CYCLONE KIT COMPLETED CYCLONE KIT EXAMPLES VIEW OF INTERNAL FRONT SECTION OF CYCLONE KIT 3M WIDE MODEL SHOWN VIEW OF INTERNAL REAR SECTION OF CYCLONE KIT 3M WIDE MODEL SHOWN ...

Page 6: ...4560 CYCLONE KIT 31 05 13 ASSEMBLY INSTRUCTIONS CYC4560 CYCLONE KIT COMPLETED CYCLONE KIT EXAMPLES VIEW OF FRONT SECTION OF CYCLONE KIT WITH DOORS OPEN 3M WIDE MODEL SHOWN VIEW OF INTERNAL FRONT SECTION OF CYCLONE KIT WITH DOORS CLOSED 3M WIDE MODEL SHOWN ...

Page 7: ...PAGE 7 ABSCO INDUSTRIES ASSEMBLY INSTRUCTION MODEL CYC4560 CYCLONE KIT 31 05 13 ASSEMBLY INSTRUCTIONS CYC4560 CYCLONE KIT CYCLONE KIT ASSEMBLY WORKSHOP BRACE LOCATIONS CYCLONE BRACING ...

Page 8: ...EL CYC4560 CYCLONE KIT 31 05 13 ASSEMBLY INSTRUCTIONS CYC4560 CYCLONE KIT CYCLONE KIT ASSEMBLY UTILITY SHED BRACE LOCATIONS CYCLONE BRACING SIDE DOOR GABLE END DOORS NOTE DOOR BRACING FRAMES ARE THE SAME SIZE FOR ALL THREE DOORS POSITIONED CENTRALLY ...

Page 9: ...ED AND SHOWN ON THE FOLLOWING DIAGRAM PRE DRILL AND REINFORCE WITH EXTRA SCREWS AT 296mm CENTERS IN THE FOLLOWING LOCATIONS USE ONLY THE 300 SMALL SELF TAPPING SCREWS SUPPLIED A ALL SHEETS CONNECTING TO ADJACENT SHEETS B ROOF PANELS TO WALLS C ROOF PANELS TO RIDGE BEAM D WALL CORNERS E ROOF LIPS TO ROOF F SHEET TO CHANNEL THE PICTURE ABOVE SHOWS APPROXIMATE LOCATIONS WHERE EXTRA SCREWS WILL NEED T...

Page 10: ...SCREWS REQUIRE AN ELECTRIC OR BATTERY DRILL FOR INSTALLATION DO NOT ATTEMPT SCREW TEK SCREWS BY HAND ENSURE THE DRILL IS ON A SLOW SPEED HIGH TORQUE SETTING INSERT THE SUPPLIED DRIVER INTO YOU DRILL PLACE THE TEK SCREW ONTO THE DRIVER AND PLACE THE TEK SCREW INTO POSITION USING THE WEIGHT OF THE DRILL TO PREVENT IT FROM MOVING ONCE IN POSITION APPLY A MODERATE AMOUNT OF PRESSURE TO THE DRILL START...

Page 11: ...K SCREWS TO LOCK CHANNELS TOGETHER TO FORM A COMPLETED BOX SECTION AS SHOWN ABOVE ENSURE THAT YOU ALTERNATE TEK SCREW POSITION ON OPPOSING SIDE OF BOXED SECTION ALIGN TEK SCREWS 296mm APART THIS IS APPROXIMATELY 2 SHEET CORRUGATIONS IN DISTANCE IF DONE CORRECTLY TEK SCREWS SHOULD LINE UP WITH CORRUGATIONS OF SHEETS ALLOWING FOR A SMOOTH FLUSH FINISH TO WALL OR ROOF NOTE ONLY HORIZONTAL WALL SECTIO...

Page 12: ...INSTRUCTIONS CYC4560 CYCLONE KIT CYCLONE KIT ASSEMBLY INSTALLING CHANNELS TO PORTAL FRAME INSTALL BOXED WALL CHANNELS TO PORTAL FRAME AS SHOWN BELOW FOR OPEN SIDE OF PORTAL FRAME INSERT A PIECE OF CHANNEL OFF CUT AND SCREW INTO POSITION AS SHOWN THEN MOUNT BOXED WALL CHANNELS TO PORTAL FRAME ...

Page 13: ...NG STEP 1 REMOVE DIAGONAL DOOR BRACES IF FITTED AND SEAL HOLES WITH POP RIVETS PROVIDED STEP 2 PLACE DOOR FRAME COMPONENTS ON FLOOR AND USE ONE TEK SCREW AT EACH JOIN STEP 3 ENSURE FRAME IS SQUARE AND PLACE ONE MORE TEK SCREW AT EACH JOIN STEP 4 TURN FRAME OVER AND REPEAT STEP 3 C 1 5 5 5 L 1 5 5 5 m m C 1 5 5 5 L 1 5 5 5 m m K0640 L 640mm KO640 L 640mm K0640 L 640mm ...

Page 14: ...F THE FRAME STEP 7 CONTINUE PLACING THE TEK SCREWS AT 296MM ALONG EVERY COMPONENT OF THE DOOR FRAME STEP 8 INSTALL THIRD HINGE A AS SHOW IN PHOTO ABOVE AT A POINT MIDWAY ALONG DOOR CHANNEL WITH 3mm POP RIVETS A STEP 9 FOR ALL DOORS INSTALL EXTRA PADBOLTS D DOORSTRAPS AND DOOR HASP AT THE LOCATIONS SHOWN FOR DOUBLE DOORS FIT THE PADBOLTS B AND C TO THE OUTSIDE FACE OF THE DOOR STEP 10 DRILL UPPER A...

Page 15: ...AL BRACES THIS MAKES INSTALLATION MUCH SIMPLER AND MORE EFFECTIVE THIS METHOD CAN ALSO BE USED TO BOX THE CHANNEL SECTIONS PLACE COMBINED CHANNELS IN POSITION AND MARK SCREW HOLES AT EVERY SECOND CORRUGATION STARTING AT THE FRONT OF THE SHED PLACE A HORIZONTAL BOXED SECTION AT 870mm HEIGHT AND TEK SCREW INTO POSITION AS SHOWN BELOW ENSURE BOXED SECTION IS PUSHED FIRMLY AGAINS THE SIDEWALL OF THE S...

Page 16: ...T WITH BOTH SIDE WALLS THE END RESULT SHOULD BE SIMILAR TO BELOW CYCLONE KIT ASSEMBLY REAR WALL RE INFORCING ONCE CHANNELS ARE AT CORRECT LENGTH PROCEED TO FIX THEM TOGETHER USING TEK SCREWS AT EVERY 2ND CORRUGATION AS DESCRIBED ON PAGE 11 ONCE CHANNELS HAVE BEEN SECURELY BOXED TOGETHER USE TEK SCREWS TO FASTEN THE SECTION TO THE WALL FROM THE OUTSIDE OF THE SHED THIS TASK IS BEST DONE WITH TWO PE...

Page 17: ...Y MAKE CONTACT WITH BOTH THE REAR WALL CHANNEL AND THE FRONT WALL CHANNEL THE END RESULT SHOULD BE SIMILAR TO BELOW SIDE WALL CHANNEL A AGAINST REAR WALL CHANNEL B SIDE WALL CHANNEL A AGAINST FRONT WALL CHANNEL C A A B C ONCE CHANNELS ARE AT CORRECT LENGTH PROCEED TO FIX THEM TOGETHER USING TEK SCREWS AS DESCRIBED ON PAGE 11 ONCE CHANNELS HAVE BEEN SECURELY BOXED TOGETHER USE TEK SCREWS TO FASTEN ...

Page 18: ...IDE THE DOOR STUD OVER THE EXISTING FRONT WALL CHANNEL ENSURE DOOR STUD IS PROPERLY ALIGNED AS SHOWN BELOW PLACE TWO TEK SCREWS TO SECURE DOOR STUD TO FRONT WALL CHANNEL AS SHOWN NOTE FOR REGENT MODEL SHEDS WHERE THE DOORS ARE IN THE GABLE WALL AN EXTENSION SECTION WILL NEED TO BE SCREWED TO THE SUPPLIED DOOR STUD AS SHOWN TEK SCREW DOOR STUD INTO POSITION FROM OUTSIDE OF SHED EVERY 296mm REPEAT T...

Page 19: ...QUIRE TWO PEOPLE MARK WHERE ONE EDGE OF THE CHANNEL SITS REMOVE THE CHANNEL AND MARK 20mm IN FROM THE CHANNEL EDGE PROCEED TO PRE DRILL EVERY 2ND FLAT SECTION OF THE ROOF SHEET WHILE SOME ONE HOLDS THE CHANNEL IN PLACE USE TEK SCREWS TO SECURE THE CHANNEL TO THE ROOF FROM THE OUTSIDE DO NOT SIT STAND OR WALK ON THE ROOF OR APPLY UNNECESSARY PRESSURE ON THE ROOF SHEETS DURING THIS PROCEDURE NOTE FO...

Page 20: ...LLED CORRECTLY BRACE THEM IN POSITION USING EITHER CORNER BRACKETS OR MULTI PURPOSE BRACKETS ANCHOR BOLT BRACKETS ARE THEN USED TO SECURE THE SHED TO THE SLAB CORNER BRACKET MULTI PURPOSE BRACKET MPB PLACE A CORNER BRACKET TO JOIN THE REAR SIDE AND FRONT WALL CHANNELS TOGETHER AS SHOWN USING FOUR TEK SCREWS FOR EACH BRACKET PRE DRILLING THE BRACKET WILL MAKE THIS TASK EASIER ANCHOR BRACKET ...

Page 21: ... SCREW AS SHOWN THE SHED ROOF LIP MAY NEED TO BE REMOVED IN ORDER TO FIX BRACKET TO SIDE WALL FROM THE OUTSIDE SECURE MPB S TO BOTH ENDS OF DOOR STUDS USING TEK SCREW AS SHOWN USE A 10MM MASONARY BIT TO DRILL HOLE FOR THE LOWER MPB USE A DYNABOLT TO ANCHOR THE LOWER MPB TO THE SLAB THESE MPB S ALSO ACT AS ANCHOR BOLTS WALL BRACKET MOUNTED TO SIDEWALL WALL BRACKET MOUNTED TO GABLE WALL C2950 L 2950...

Page 22: ...GS DYNABOLT BOLT NUT STEEL ANGLE SLAB WALL SHEET CYCLONE KIT ASSEMBLY INSTALLING BRACKETS INSIDE VIEW OUTSIDE VIEW INDICATES 1 M10 HOLD DOWN BOLT AS DETAILED ALL HOLD DOWN BOLTS TO HAVE A MINIMUM SLAB EDGE DISTANCE OF 60MM 2 M10 DYNABOLTS TO PORTAL FRAME 3 M10 DYNABOLTS TO PORTAL FRAME PORTAL FRAME PORTAL FRAME 3100 6060 4580 DOOR DOOR OUTLINE PLANS SHOWING POSITION OF HOLD DOWN BOLTS PLACE M10 HO...

Page 23: ...LONE KIT ASSEMBLY INSTALLING BRACKETS FOR DOUBLE DOOR OPENINGS ONLY YOU WILL NEED TO INSTALL A DOOR JAMB BRACKET AS SHOWN BELOW PLACE THE BRACKET IN THE MIDDLE OF THE JAMB AND SECURE WITH FOUR TEK SCREWS ONCE SECURED USE A 10mm MASONARY BIT TO INSTALL TWO 10mm DYNABOLTS THIS COMPLETES THE INSTALLATION OF THE ABSCO CYCLONE KIT ...

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