Absolute Ozone ATLAS 100, Operator'S Manual

Page 1: ...GNUM ATLAS TITAN MAGNUM OZONE GENERATOR OZONE GENERATOR Operator s Manual CONTACT Address 10712 181 ST NW Edmonton Alberta Canada T5S1K8 Phone Email Ph 1 780 486 3761 Toll Free 1 800 488 8565 E office absoluteozone com ...

Page 2: ...ntrol Panel Overview 3B System Start Up 3C System Shut Down 3D Standard Operating Procedures Section 4 Maintenance and Service 4A Preventative Maintenance 4B Troubleshooting Section 5 Ozone Overview and Safety Procedures 5A Ozone Use and Technology Overview 5A i Relative Strength of Ozone 5A ii Micro Flocculation and Oxidation 5B General Safety Information 5B i Ozone Properties 5B ii Ozone Uses 4 ...

Page 3: ...cedure 5D iv Respiration Protection 5D v Education and Training 5E System Operations and Maintenance 5E i Safety Precautions and Equipment 5E ii Maintenance Requirements 5F Monitoring Equipment and location 5G First Aid Procedures 5G i General Information 5G ii Inhalation 5G iii Eye Contact 5G iv Precautions 5G v Emergency Information Form Section 6 Ozone Limited Warranty Section 7 Dimensions 23 2...

Page 4: ...rator with safe access to electrical power Connect to a GFCI type receptacle Follow all applicable electrical codes Do not bury chord WARNING To reduce the risk of electrical shock please ensure to replace the damaged electrical chord immediately ELECTRICAL SHOCK HAZARD Turn OFF all the power switches and disconnect the power chord from the power source receptacle before performing any service wor...

Page 5: ...ng Pools etc Industrial Processes Chemical Production and Laboratories Elec tronic Production Mining Aquatic Life Support Systems for Marine Mammals Fish Hatcher ies Large Aquarium Food Processing Food Processing Facilities Disinfection Food Preservation Soil Remediation Ground Water Remediation Wineries Facilities Disinfection Barrel Disinfection Cooling Towers Water Treatment Technological Proce...

Page 6: ...50 60Hz 3 5A Max Power Cons 220W ATLAS 30C TITAN 30C 30 9 16 ATLAS 30 UHC TITAN 30 UHC 23 9 22 ATLAS 60 TITAN 60 60 25 40 6 12 120V 3 50 60Hz 8 0A 220V 3 50 60Hz 6 0A Max Power Cons 550 W ATLAS 80 TITAN 80 80 25 40 5 12 120V 3 50 60Hz 9 0A 220V 3 50 60Hz 7 0A Max Power Cons 650W ATLAS 100 TITAN 100 100 30 50 5 12 208V 3 50 60 Hz Three Phase 5 0A Max Power Cons 950W MAGNUM 160 160 30 50 6 12 208 21...

Page 7: ...and Accessories Oxygen Generator Concentrator The oxygen generator uses a PSA pressure swing absorption molecular sieve bed to remove dirt moisture nitrogen and other trace gases producing oxygen at greater than 90 purity and less than 60C dew point The air compressor pumps ambient air into the oxygen generator input and then the oxygen generator outputs oxygen O2 feed gas into the ozone generator...

Page 8: ...imal perfor mance ALD 2000 Flood Prevention Device We recommend installing an ALD 2000 with every ozone system treating water to prevent water freom backing up into the ozone generator and damaging it Non return check valves do not provide 100 water flooding protection to the ozone generator WE DO NOT RECOMMEND installing the ozone generator WITHOUT the ALD 2000 device when treating liquids SECTIO...

Page 9: ...um of 90 of the ozone gas into the water flow continuously Ozone De gas Chamber and Off Gas Device Ozone en riched wa ter from the ozone injector flows into the de gas chamber where the counter current design forces any undissolved ozone gas through the float valve protected top vent to the ozone destructor Ozone Destructor Undissolved ozone gas passes through the heated catalytic ozone destructor...

Page 10: ...it can be installed indoors or outdoors IF protected from weather elements Ambient working temperature from 10C to 30C Reversible Universal Control Panel We had to strive for efficiency in every detail right down to how it connects andmounts So we contributed to a new reversible universal control panel Designed to efficiently accommodate installing the AT LAS in an upright or downright position Co...

Page 11: ...or Cell from water exposure which may cause internal cell damage A small tank with or an automatic water drain system is recommended Stackable Without a Rack Every Absolute Ozone ozone generator comes equipped with at tachment tabs that can be reversed to provide you with the liberty to install the ATLAS one on top of another in a rack mount formation but without requiring a rack Reversible tabs i...

Page 12: ... of a buffer tank with an appropriate hi low pressure switch It is VERY IM PORTANT to protect the Generator from any possible contamination from the Oxygen Concentrator or water injection device by installing an oxygen monitor and filter upstream from the Generator and an automatic water drain device in combination with a check valve The concentration of feed oxygen should not be below 90 2E Remot...

Page 13: ...en for the gen erator to be On and closed to stop the Ozone production That switch has to be connected to dry contacts only not connected to the ground on any kind or to any voltage source AC or DC Remote Ozone Generator status indicator a During Normal Ozone generator operation pin 5 is normally open pin 6 commons pin 7 is normally closed b If Remote Control Switch is off or safety shutoff is act...

Page 14: ...ntroller protects the generator from connecting to an incorrect power source Incorrect wiring or voltage applied to the remote control terminals Incorrect operating pressure Ozone cell contamination by water or similar Overheating or failure of the cooling system etc In addition all Absolute Ozone ozone generators have Status indicator that has No Nc contacts that will change the status every time...

Page 15: ...n the screen power selected by the remote control or slider Actual power Watt going to an ozone cell The cell voltage V Current Amp going to the ozone cell Gas pressure inside the ozone cell Temperature inside the ozone cell The LCD screen will allow by touch to switch the generator on and off and to adjust the desired power by moving the slider on the screen with your finger ...

Page 16: ...ke sure the Ozone Generator enclosure is securely attached to an appropriate frame or wall Ozone Generators Stack 2 Make sure all connections to the generator power and gas are made according to local codes and regulations 3 Purge the generator with 90 or higher concentration oxygen and assure a free flow of oxygen through the system and removal of con taminants Conduct system leak test applying w...

Page 17: ...rity and less than 60 C dew point Check sieve conditions and replace it as often as recom mended by the manufacturer Install an oxygen filter and oxygen dryer between the oxygen con centrator and the Ozone Generator check the condition and replace a cartridge to protect Ozone Generator from sieve particles in case of oxygen generator failure and moisture Make sure to maintain working pressure acro...

Page 18: ...facturer 2 Remove and replace or clean filter cartridges and other devices if installed and required 3 Perform general cleaning of cabinet exterior after disconnecting the equipment from the electrical source 4 Using clean dry compressed air blow out the interior of the cab inet taking special care around electronic components and wir ing 4B Troubleshooting Knowledge of electrical applications is ...

Page 19: ...r conductive liquids please switch the ozone generator off locate and eliminate the source of the contamination while having power off run oxygen through the ozone cell for several days to dry the liquid and or other contaminants out and then try to restart the ozone generator Symptom Warning Message SYSTEM COMMUNICATION PROB LEM If after several attempts does not restart please contact us technic...

Page 20: ... to specified pressure and that will rectify this problem and warning message Symptom Warning Message OZONE CELL TEMPERATURE TOO HIGH Make sure that the ambient temperature in the installation room is be low 25 c check that there is good unrestricted cooling airflow through the ozone generator not obstructed on either side of cooling grills please make sure that the cooling fan is working properly...

Page 21: ...rine 2 25 Hydroxyl Radical 2 05 Ozone 1 52 Hydrogen Peroxide 1 30 Hypochlorite 1 10 Chlorine 1 00 Chlorine Dioxide 0 93 Bromine 0 57 5A ii Micro Flocculation and Oxidation Ozone oxidizes the following metals known as micro flocculation enabling their removal via filtration Iron Copper Manganese Zinc Arsenic Ozone neutralizes nuisance compounds most commonly hydrogen sulfide ...

Page 22: ...e non carcinogenic Hazardous polymerization can occur in some rear materials Spontaneously decomposes to oxygen gas SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5B ii General Safety Informatio Ozone Uses Air and water disinfection Surface sanitation Water treatment plants Bottled water irrigation community water supplies swimming pools spas etc Aquariums life support Agricultural wash water Wastewater...

Page 23: ...ely Dangerous to Life or Health IDLH SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5C ii Health Hazards Effect in Humans Gaseous ozone acts as a primary irritant affecting mainly the eyes up per respiratory tract and lungs Inhalation produces various degrees of respiratory effects from irritation to pulmonary edema fluid in the lungs Short exposure to 1 2 ppm concentrations causes headache as well as i...

Page 24: ...ry the electrical cord To reduce the risk of electrical shock replace the damaged cord immediately SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5C iv Fire Hazards Ozone is nonflammable Decomposition of ozone into oxygen gas O2 can increase the strength of fire Ozone is unstable at room tem perature and spontaneously decomposes to oxygen gas Avoid igni tion sources such as heat sparks and open flame Ke...

Page 25: ...ozone into the outside atmo sphere Federal state and local regulations must be followed 5D iii Emergency Procedure Due to the short life of ozone evacuation and ventilation are all that is generally required in the event of a high ambient ozone alarm All ozone generating and delivery equipment should be shut down man ually or automatically by alarm and a high speed fan activated to dilute and disp...

Page 26: ...ilities with regard to not only specific work procedures but also the need to report all haz ards accidents or incidents and injuries Management and employees shall review all routine work and emergency procedures jointly at least once annually SECTION 5 OVERVIEW AND SAFETY PROCEDURES OZONE CONCENTRATION PPM EFFECT 0 01 0 10 Range of Odor Threshold Headaches irritation to respiratory tract severe ...

Page 27: ...m system shall be tested and serviced according to the manufacturer s instructions The planned maintenance of all safety equipment is es sential to worker safety SECTION 5 OVERVIEW AND SAFETY PROCEDURES 5E ii Maintenance Requirements lation It is the joint responsibility of the manufacturer supplier and install er of the Ozone generating and handling equipment to determine whether or not the syste...

Page 28: ... ii Inhalation 1 Assess worker s breathing 2 All unconscious workers must be placed in the drainage position on their sides so that fluids can drain from the airways once breathing has been restored 3 Check pulse 4 If breathing has ceased start artificial respiration rescue breathing is the most effective method until breathing has been restored 5 Send for medical assistance immediately 6 If absen...

Page 29: ...r physician before working in an area in which they may be exposed to ozone Significant alterations in cardiopulmonary functions have been documented when such workers have been ex posed to low concentrations of ozone 5G v Emergency Information Form An emergency information form see below should be filled out beore operating the Ozone Generator ...

Page 30: ... components Absolute Ozone will assist with warranty claims for such components pur chased through Absolute Ozone limited to the extent of the manufacturer s standard warranty ANY REPAIR OR REPLACEMENT WILL BE WARRANTED ONLY FOR THE BALANCE OF THE ORIGINAL FIVE 5 YEAR WARRANTY PERI OD THIS LIMITED WARRANTY DOES NOT INCLUDE ANY OF THE FOLLOW ING a Any labor charges for troubleshooting removal or in...

Page 31: ...ERVICE BY ABSOLUTE OZONE TO OBTAIN WARRANTY SERVICE Please provide the following information 1 Project contact name mailing address and telephone 2 Installer Mechanical Contractor 3 Serial and date of purchase 4 The date of failure 5 A description of the failure 6 All shipping documents should clearly state Warranty Repair and indicated the RMA number Absolute Ozone is not responsible for double t...

Page 32: ...17 78 cm 26 5 inch 67 31 cm 14 inch 35 56 cm 7 inch 17 78 cm 7 inch 17 78 cm 19 inch 48 26 cm 14 inch 35 56 cm ATLAS MAGNUM TITAN 27 7 8 inch 70 80 cm 16 5 16 inch 41 43 cm 12 inch 30 48 cm 1 4 x Places Weight 26 32 lbs Weight 26 32 lbs Weight 53 lbs 12 inch 30 48 cm ...

Page 33: ... as Absolute Ozone generators do not require any service repairs or maintenance first 20 years of use when installed and used cor rectly CALL US TODAY AND LET S DISCUSS YOUR UPCOMING OR CURRENT PROJECT Phone 780 486 3761 Toll Free US Canda 1 877 486 3761 Email Office AbsoluteOzone com Location 10712 181 ST NW Edmonton Alberta Canada T5S1K8 Website www AbsoluteOzone com GET IN TOUCH SECTION 6 DIMENS...