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14

SECTION 3 OPERATION

3A. LCD Control Panel Overview

 

Here is a general description of the controller and the fea-

tures it offers:
All Absolute Ozone® generators come with 4-20mA 10 V 

remote power level control as a standard feature that al-

lows adjusting power going to the ozone cell remotely to 

a  required  level  that  is  later  automatically  maintained  by 

a control system, regardless of minor voltage or pressure 

deviations. 
Internal  iOzone  intelligent  diagnostic/controller  system 

protects Absolute Ozone® generators from the following 

potential problems:
•  Incorrect wiring or voltage applied to the remote control 

terminals.

•  Incorrect power applied in the specified range (too low, 

too high)

•  Incorrect operating pressure.
•  Ozone cell contamination by water or similar.
•  Bad feed gas quality (too much humidity, or contamina-

tion)

•  Overheating or failure of the cooling system, etc.

Power saving Mode:

 After a few minutes of inactivity, the 

LCD screen switches to a power-saving mode and shuts off 

to conserve energy. (This does not affect the generator’s per-

formance). If you want to leave the power-saving mode, you 

can touch the screen at any point to turn ON the LCD.

Summary of Contents for NANO 15

Page 1: ...S TITAN TITAN MAGNUM MAGNUM OZONE GENERATOR OZONE GENERATOR Operator s Manual CONTACT Address 10712 181 ST NW Edmonton Alberta Canada T5S1K8 Phone Email Ph 1 780 486 3761 Toll Free 1 800 488 8565 E of...

Page 2: ...Control Panel Overview 3B System Startup 3C System Shutdown 3D Standard Operating Procedures Section 4 Maintenance and Service 4A Preventative Maintenance 4B Troubleshooting Section 5 Ozone Overview...

Page 3: ...edure 5D iv Respiration Protection 5D v Education and Training 5E System Operations and Maintenance 5E i Safety Precautions and Equipment 5E ii Maintenance Requirements 5F Monitoring Equipment and loc...

Page 4: ...sk of electrical shock please ensure to replace the damaged electrical chord immediately ELECTRICAL SHOCK HAZARD Turn OFF all the power switches and disconnect the power chord from the power source re...

Page 5: ...edical Pharmaceutical Facilities Swimming Pools etc Industrial Processes Chemical production Laboratories Electronic Production Mining etc Aquatic Life Support Systems for Marine Mammals Fish Hatcheri...

Page 6: ...0V 3 50 60Hz 8 0A 220V 3 50 60Hz 6 0A Max Power Cons 550 W ATLAS 80 TITAN 80 80 25 40 5 12 120V 3 50 60Hz 9 0A 220V 3 50 60Hz 7 0A Max Power Cons 650W ATLAS 100 TITAN 100 100 30 50 5 12 208V 3 50 60 H...

Page 7: ...es producing oxygen at greater than 90 purity and less than 60 C dew point The air compressor pumps ambient air into the oxygen generator input Then the oxygen generator outputs oxygen O2 feed gas int...

Page 8: ...mal performance ALD 2000 Flood Prevention Device We recommend install ing an ALD 2000 with every ozone system treating water to prevent water from backing up into the ozone generator and damaging it N...

Page 9: ...Ozone De gas Tank Ozone enriched water from the ozone in jector flows into the degas chamber tank where a slow down of water flow by 2 min allows any undissolved ozone and oxygen gas to rise to the to...

Page 10: ...ture from 10C to 30C The ATLAS MAGNUM Ozone Generators have a universal mounting design to be installed on a vertical wall on a hor izontal or tilted bench mobile cart or skied TITAN enclo sure is des...

Page 11: ...ommended to be installed on the ozone line to Venturi to prevent water flooding Stackable Without a Rack ATLAS MAGNUM ozone generator comes equipped with attachment tabs that can be reversed to provid...

Page 12: ...s are possible we strongly recommend the installation of a buffer tank with an appropri ate hi low pressure switch It is VERY IMPORTANT to protect the Ozone Generator from any possible contamination f...

Page 13: ...n for the generator to be On and closed to stop the Ozone production That switch has to be connected to dry contacts only not connected to ground or connected to any voltage source AC or DC Remote Ozo...

Page 14: ...ystem protects Absolute Ozone generators from the following potential problems Incorrect wiring or voltage applied to the remote control terminals Incorrect power applied in the specified range too lo...

Page 15: ...the remote control or slider Actual power Watt going to an ozone cell The cell voltage V Current Amp going to the ozone cell Gas pressure inside the ozone cell Temperature inside the ozone cell The LC...

Page 16: ...sure the Ozone Generator enclosure is securely at tached to an appropriate frame or wall Ozone Generators Stack 2 Make sure all connections to the generator power and gas are made according to local c...

Page 17: ...purity and less than 60 Cdew point Check sieve conditions and re place it as often as recommended by the manufacturer Install an oxygen filter and oxygen dryer between the oxy gen concentrator and the...

Page 18: ...are unsure of your ability to service the equipment If any problem persists please call 1 780 486 3761 We will have one of our system engineers discuss your situation with you over the phone Monthly 1...

Page 19: ...some other conductive liquids Please switch the ozone generator off locate and eliminate the source of the contamination While having power off run oxygen through the ozone cell for several days to d...

Page 20: ...the specified pressure and that will rectify this problem and warning mes sage OZONE CELL TEMPERATURE TO HIGH Make sure that the ambient temperature in the installation room is below 25 c and check th...

Page 21: ...ine 2 25 Hydroxyl Radical 2 05 Ozone 1 52 Hydrogen Peroxide 1 30 Hypochlorite 1 10 Chlorine 1 00 Chlorine Dioxide 0 93 Bromine 0 57 5A ii Micro Flocculation and Oxidation Ozone oxidizes the following...

Page 22: ...non carcinogenic Hazardous polymerization can occur in some rare materials Spontaneously decomposes to oxygen gas 5B ii General Safety Information Ozone Uses Air and water disinfection Surface sanita...

Page 23: ...ely Dangerous to Life or Health IDLH 5C ii Health Hazards Effect on Humans Gaseous ozone acts as a primary irritant affecting mainly the eyes upper respiratory tract and lungs Inhalation produces vari...

Page 24: ...the electrical cord To reduce the risk of electrical shock replace the damaged cord immediately 5C iv Fire Hazards Ozone is non flammable The decomposition of ozone into oxygen gas O2 can increase th...

Page 25: ...into the outside atmo sphere Federal state and local regulations must be followed 5D iii Emergency Procedure Due to the short life of ozone evacuation and ventilation are all that is generally require...

Page 26: ...specific work procedures but also the need to report all hazards accidents or incidents and injuries Management and employees shall review all rou tine work and emergency procedures jointly at least...

Page 27: ...ested and serviced according to the manufacturer s instructions The planned main tenance of all safety equipment is essential to worker safety 5E ii Maintenance Requirements It is the joint responsibi...

Page 28: ...reathing 2 All unconscious workers must be placed in the drainage po sition on their sides so that fluids can drain from the air ways once breathing has been restored 3 Check pulse 4 If breathing has...

Page 29: ...they may be exposed to ozone Significant alterations in cardiopulmonary functions have been documented when such workers have been exposed to low concentrations of ozone 5G v Emergency Information Fo...

Page 30: ...ed components Absolute Ozone will assist with warranty claims for such compo nents purchased through Absolute Ozone limited to the extent of the manufacturer s standard warranty ANY REPAIR OR REPLACEM...

Page 31: ...VICE BY ABSOLUTE OZONE TO OBTAIN WARRANTY SERVICE Please provide the following information 1 Project contact name mailing address and telephone 2 Installer Mechanical Contractor 3 Serial and date of p...

Page 32: ...32 SECTION 7 DIMENSIONS 15 5 in NANO Weight 10 lbs 5 in 5 14 in 14 in ATLAS Weight 26 32 lbs 7 in 17 in 15 in...

Page 33: ...in the same pattern in the same position as originally assembled found Moreover ONLY USE the same short screw as supplied on the middle threaded hole on the right side of the MAGNUM ozone generator Us...

Page 34: ...IN 1 4 SS316 Compression Swagelok Type Connector 1 4 SS316 Compression Swagelok Type Connector 1 in 1 1 4 in 3 8 SS316 Compression Swagelok Type Connector NANO NANO MAGNUM MAGNUM ATLAS ATLAS 4 in 2 2...

Page 35: ...ervice repairs or maintenance rst 20 years of use when in stalled and used correctly CALL US TODAY AND LET S DISCUSS YOUR UPCOMING OR CURRENT PROJECT Phone 780 486 3761 Toll Free US Canda 1 877 486 37...

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