Access Motor DRR 100, User Manual

Page 1: ... Lubricant 8 Break in Procedure 9 GENERAL MAINTENANCE 10 20 Maintenance Schedule 10 Shock Absorbers 11 Cables 11 Transmission Lubricant 11 Hand Brake System 12 Adjusting Brakes 12 Protective Rubber Boots 13 Battery 14 Spark Plug 14 Radiator Liquid Cool model 15 Engine Idle RPM Adjustment 16 Throttle Cable Adjustment 16 Air Filter 17 Tires 18 Wheel Removal 19 Bulb Replacement 19 Fuse 19 Storage Com...

Page 2: ...e that the child has the ability to operate the ATV safely Carefully read the following pages If you have any questions regarding this ATV contact an authorized ATV dealer for assistance Remember only authorized dealers have the knowledge and facilities to provide you with the best service possible We also advise you to strictly follow the recommended maintenance program as outlined This preventiv...

Page 3: ...ty claims properly No warranty will be allowed by manufacturer if the VIN or ESM is removed or mutilated in any way Always provide the ATV name Vehicle Identification Number and Engine Serial Number when contacting an authorized ATV dealer for parts service accessories or warranty If a complete engine must be replaced ask the dealer to notify manufacturer for correct registration information IGNIT...

Page 4: ...by compressing the brake levers toward the handle bar Brake Lever Locks To engage and release a brake lever lock use the following procedure 1 Compress the hand brake lever 2 Depress and hold the brake lever lock 3 While holding in on the brake lever lock compress the brake lever Note It will click as it engages and the brake lever will not return to its released position Check to make sure the br...

Page 5: ...e engine The engine can be started again by pressing the yellow start button OFF position The ignition circuit is off The engine can not be started or will not run If the emergency stop switch is used to stop engine without turning off ignition switch the battery may discharge RUN position The ignition circuit is on The engine can start and run Electric Starter Button Pushing in on this button act...

Page 6: ...sition the normal operating position gasoline will flow from the tank to the carburetor In this position L will remain in the tank as a reserve quantity Moving the valve to the reserve RES position will allow the operator to use the remaining gasoline in the tank When turning the valve to any of the three positions be sure the indicator is pointed directly at the position desired Warning Never lea...

Page 7: ...e the seat is secure before mounting the ATV Severe personal injury may result if the seat is not properly secured SAFETY FLAG BRACKET A bracket is provided for mounting a flag at the rear at the rear of the ATV The flag should be displayed to make the ATV more visible TRANSPORTING ATV When transporting the ATV we recommends that the ATV be in its normal operating position on all four wheels and t...

Page 8: ...l The recommended injection oil to use 2 cycle 50 1 Injection Oil tank capacity is 1 0L The oil tank is located under the seat Recommended Transmission Lubricant The recommended transmission lubricant to use is SAE 80W 90 hypoid Filling Gas Tank Warning Always fill the gas tank in a well ventilated area Never add gasoline to the ATV gas tank near any open flames or with the engine funning or hot D...

Page 9: ...the engine RPM during the break in period allows the components to load aiding the engine component mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several minutes until the en...

Page 10: ...ed to perform any of these maintenance procedures or checks take the ATV to an authorized ATV dealer for professional service NOTE The following instructions and information refer to specific items in the maintenance and care of the ATV Item page Initial service first week monthly Quartetly or every 3 months annually Air filter Battery Brake components Inspect every time before riding Inspect ever...

Page 11: ...icate the shock is in need of replacement cracks or breaks in the lower case or a bent shock rod If any one of these conditions is detected replacement is necessary CABLE None of the cables require lubrication however it is advisable to lubricate the ends of the cables periodically with a good cable lubricant TRANSMISSION LUBRICANT Change the transmission lubricant at the scheduled intervals The t...

Page 12: ...reverse Brake Lever Locks Check to make sure the brake lever locks engage properly and that the brakes when engaged lock the wheels 1 Compress the left brake lever 2 Engage the brake lever lock 3 The rear brakes should lock 4 Attempt to push the ATV 5 Next compress the right brake lever 6 Engage the brake lever lock 7 The front brakes should engage 8 Attempt to push the ATV NOTE The brake lever lo...

Page 13: ...ould be checked for proper operation before every time the ATV is ridden To check the system use the following procedure NOTE The rear wheels should spin freely with the brake lever released Disc Brake Check the disc fluid level before every ride 1 The disc fluid level should be at the top level of window If the fluid level is at the bottom of window fill brake fluid to the top level Manufacturer ...

Page 14: ...odically Suspension Steering Arm assembly Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the suspension steering arm assembly boots for cracks tears or performance 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or tie rod end tree play seems...

Page 15: ...e cable to the negative terminal Connect the negative cable last 9 Install the seat SPARK PLUG The ATV comes equipped with a specified spark plug See the specifications chart for the correct spark plug A light brown insulator indicates that the plug is correct A white or dark insulator indicates that the engine may need to be serviced or the carburetor may need to be adjusted Consult an authorized...

Page 16: ...luid The auxiliary liquid jar is located above the left rear tire Keep the liquid at the level of 150cc 1 Use compressed air to clean radiator panel if there is debris to plug 2 If the radiator panel is damaged over 20 of the area take the ATV to dealer to repair 3 Check the radiator s rubber hose If the rubber hose is damage take the ATV to dealer to repair ENGINE IDLE RPM ADJUSTMENT To properly ...

Page 17: ... to allow cable adjustment nut to be adjusted 3 Turn cable adjustment nut clockwise to increase free play in the cable Turn the adjustment nut counterclockwise to decrease free play in the cable 4 There should be approximately 6 mm 1 4 in free play in the cable AIR FILTER The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage If the ATV is used...

Page 18: ... filter oil and work the oil into the element 7 Compress the element to remove excess oil 8 Clean any dirt or debris from inside the air cleaner Be sure no dirt enters the carburetor 9 Install the air filter and cover Place the filter in the air filter housing making sure it is properly seated Tighten the three screws to secure the cover Install air filter housing and secure with the two cap screw...

Page 19: ...ant to use the proper tools when repairing or replacing tires to prevent damage to the tire bead or wheel rims If proper tools and related items are not available have this maintenance performed by an authorized dealer or a qualified tire repair station Tubeless Tire Repair Should a leak or flat tire occur due to a puncture the tire may be repaired using a plug type repair If the damage is from a ...

Page 20: ...ulb by turning it clockwise while pushing in 4 Install the lens cover Caution Tighten the lens cover screws only until they are snug FUSE The main 7 5 Amp fuse is located on the frame near the battery under the seat Note To remove the fuse compress the locking tabs on either side of the fuse case and lift out If there is any type of electrical system failure always check the fuse first Caution Alw...

Page 21: ...he engine and allow it to idle then using engine preserver rapidly inject the preserver into the air filter opening for a period of 10 to 20 seconds Install the air filter and housing cover Caution If the interior of the air filter housing is dirty clean the area before starting the engine 4 Drain the carburetor float bowl 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil ...

Page 22: ...n lubricant 5 Charge the battery then install 6 Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake system cables shoes etc all controls and brakelight adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as necessary 9 Tighten all nuts bolts cap screws and screws making sure all calibrated nuts cap screws and bolt...