ACCO Brands ACCOLIFT CLH, Instruction Manual For Installation / Operation / Maintenance / Parts

Page 1: ...JUN 2017 ELECTRIC CHAIN HOIST 71965 02 AUG 2018...

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Page 3: ...tion 4 2 6 Incorrect Phase Checking 4 3 Installation of the motor trolley mounted series 4 3 1 How to install trolley on the runway I Beam parts to adjust i beam width how to set up the i beam width o...

Page 4: ...FD 8 5 Exploded View of Low Headroom Series 8 6 Part list CH part TROLLEY part Electric connection drawing 9 1 operating hoist 9 2 push button control for inverter hoist 9 3 trial operation 9 4 invert...

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Page 6: ...6 Double Monorails with Underhung Trolley or Bridge and Cranes and...

Page 7: ...7 Standard...

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Page 9: ...y requirements cone brake Upper Limit Switch prevents over lifting of chain Electric Chain Hoists are allocated to mechanism groups in accordance with the following regulations Under the allowance of...

Page 10: ...be operated under the allowance of the above FEM determination The above mechanism group is valid for the entire period of operation and for reasons of operational safety hoists shall not be operated...

Page 11: ...ad chain dia inch xChainfall Lines Net weight lbs Weight for additional 1ft lift lbs 2230040 Model 20 18 2230010 2230020 Lifting motor Capacity WLL ton Standard lift ft Pushbutton cord length ft Lifti...

Page 12: ...20 7 B 10 4 10 4 10 4 10 4 C 13 5 13 5 10 3 10 3 D 13 13 10 7 10 7 H minimum headroom E 5 8 7 8 5 8 7 8 Hook is produced by the F 7 2 5 2 4 9 2 9 hot forging process and M 1 38 2 1 1 38 2 1 has 2 vari...

Page 13: ...fting speed fpm 27 9 13 4 17 9 Traversting speed fpm 75 25 36 V 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 Lifting motor KW HP 1 8 2 4 1 5 2 0 V 208 230 460 208 230 460 20...

Page 14: ...10 10 1 C 8 7 8 8 6 7 6 8 D 5 8 7 8 5 8 7 8 E 7 2 5 2 4 9 2 9 The figure B can be calculated F 11 8 12 4 11 8 12 4 1 2X width mm of the traversing rail G 4 4 4 9 4 4 4 9 H 17 6 26 17 6 26 H minimum he...

Page 15: ...2330020 2330040 2330010 2330020 VFD 230 1 VFD 230 1 Standard lift ft 20 Pushbutton cord length ft 18 Lifting speed fpm 27 9 13 4 14 7 0 280 x1 0 280 x2 1 8 2 4 0 8 1 1 230 139 172 Weight for addition...

Page 16: ...2 variation from H nominal dimension L 15 2 19 3 13 8 17 9 1 38 2 1 1 38 2 1 15 8 26 8 15 8 26 8 5 8 7 8 5 8 7 8 4 9 2 9 4 9 2 9 13 5 13 5 11 1 11 1 10 7 10 7 10 7 10 7 2330040 23 9 23 9 21 5 21 5 10...

Page 17: ...tton cord length ft 18 Lifting speed fpm 27 9 13 4 14 7 Traversing speed fpm 75 25 36 V 230 230 230 115 230 115 230 115 230 Lifting motor KW HP 1 8 2 4 0 8 1 1 V 230 230 230 115 230 115 230 115 230 Tr...

Page 18: ...8 5 8 7 8 E 4 9 2 9 4 9 2 9 The figure B can be calculated F 11 8 12 4 11 8 12 4 1 2X width mm of the traversing rail G 4 4 4 9 4 4 4 9 H 17 6 26 17 6 26 H minimum headroom I 10 4 10 4 10 4 10 4 Hook...

Page 19: ...ius inch N A N A Weight Ibs 330 378 MODEL DUAL SPEED 2230120 VFD L 2230140 VFD L Specifications Dimension inch The figure B can be A 35 7 36 7 calculated as belo w B 10 10 2 B 1 2 x with of traversing...

Page 20: ...it Hook suspension trolleys are available as push pull and hand geared versions A lug mounted push pull trolley is also available for easy mounting to the hoist by removing the top hook and bolting in...

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Page 23: ...3Ph 60Hz Rating 30min Insulation Class B Model no Capacity 208V 230V 460V 3Ph 60Hz reconnectable Lifting Speed No of chain Chain dia x pitch DUTY CLASS FED 2M 40 ED Insulation class B Serial No MADE...

Page 24: ...24 115V 208V 230V 460V The...

Page 25: ...25...

Page 26: ...anger pin CH134 to fix the chain box on gear and motor side plate hole CHAIN BOX STAY BOLT NO 39 CHAIN BOX HANGER PIN NO 134 CHAIN BOX HANGER 203 204 201 202 2 1 COTTER PIN NO 201 CHAIN BOX SUPPORT PI...

Page 27: ...A 52ft lift 26ft lift PCCB 130ft lift 65ft lift Steel chain container SCC 1 1 SCC 2 1 154ft lift 269ft lift 77ft lift 134ft lift Order made Applied Load Chain Dia xPitch Capacity chain fall reeving Pl...

Page 28: ...hoist operation with push button control If the hoist operates in the opposite direction of the push button control phasing of the input power supply line is incorrect In this case reverse TWO of the...

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Page 34: ...wer supply See wiring schematic inside enclosure lid for 230 1 60 reconnection instructions RECOMMENDED POWER SUPPLY WIRE GAGE COPPER AWG 115V 230V 25FT 12 50FT 10 16 75FT 8 14 100FT 6 14 150FT 6 12 2...

Page 35: ...n the rubber bumper contact the limit switch in the maximum upper position Lower chain stopper non loaded side of chain must be fixed approximately 6 15cm from the end of the load chain as shown in th...

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Page 38: ...original section dimension E For the wear on the top hook and the load bottom hook it shall be checked regularly Measure the throat opening if the throat opening exceeds the maximum opening allowed re...

Page 39: ...o check the brake function 6 8 Brake Operation Please check the slip of chain with load and without load If there is slip brake is malfunctioning Inspection of brake lining Immediately replace the bra...

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Page 41: ...9FPM 2330020 VFD 230 1 PT 1T 0 28 X 1 27 9FPM 2330040 VFD 230 1 PT 2T 0 28 X 2 13 4FPM Phase ACCO NUMBER TON Travel Speed fpm CONTROL Output HP Poles AMP DRAW V A 2230110 1 2T 2230120 1T 2230140 2T 22...

Page 42: ...ergency Stop function Easy to operate and designed with 110 VAC control voltage It is compact to enable easy one haded sure grip control The push button cable is provied with built in strain relief to...

Page 43: ...43 Please refer to page 65 of gear oil section 0 5ton chain fall reeving 1...

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Page 45: ...utton The power supply is incorrectly connected Change two phases of the power supply Wear on brake lining Check and replace brake lining Slip Contact qualified technician Electric Leakage Electric fl...

Page 46: ...46 8 1 2330010 2330020 2330040...

Page 47: ...47 8 2 2230010 2230020 2230040 2230010 VFD 2230020 VFD 2230040 VFD...

Page 48: ...48 8 3 2330010 VFD 230 2330030 VFD 230 2330040 VFD 230...

Page 49: ...49 8 4 2230110 2230120 2230140 2230110 VFD 2230120 VFD 2230140 VFD 2330110 VFD 2330120 VFD 2330140 VFD Exploded View of Trolley Parts...

Page 50: ...50 2330110 2330120 2330140...

Page 51: ...51 8 5 2230120 VFD L 2230140 VFD L Exploded View of Low Headroom Hoist 2230120 VFD L 2230140 VFD L 2130410 2130420 Exploded View of Lug Mount Plain Trolley Kit...

Page 52: ...P RING CH008 PLAIN WASHER CH009 BALL BEARING CH010 CLUTCH SPRING CH013 MOVING CORE CH014 BRAKE SPRING CH015 STOPPER RING CH016 SPLIT RING CH019 ROTOR CLUTCH SPRING HOOK SUSPENSION DESCRIPTION capacity...

Page 53: ...R PIN CH032 PLAIN WASHER CH033 SPRING PIN CH034 TOP HOOK PIN CH037 HEX NUT CH039 CHAIN BOX STAY BOLT CH042 SNAP RING CH043 BALL BEARING CH044 CHAIN GUIDE COLLAR CH045 OIL SEAL CH046 LOAD SHEAVE CH047...

Page 54: ...ATCH SPRING N A N A N A N A CH078 TOP HOOK N A N A N A N A CH079 U NUT N A N A N A N A CH081 4th GEAR 6TH CH082 SNAP RING CH083 BALL BEARING CH084 BALL BEARING CH085 3rd GEAR 5TH CH093 BALL BEARING CH...

Page 55: ...A N A N A N A CH140 SPLIT RING N A N A N A N A CH141 BOTTOM HOOK COVER N A N A N A N A CH142 SPRING WASHER N A N A N A N A CH143 HEX NUT N A N A N A N A CH144 BOTTOM HOOK N A N A N A N A CH145 CHAIN...

Page 56: ...N A N A N A N A N A N A N A CH183 IDLE SHEAVE N A N A N A N A N A N A N A N A CH184 IDLE SHEAVE COLLAR N A N A N A N A N A N A N A N A CH185 COTTER PIN N A N A N A N A N A N A N A N A CH186 IDLE SHEAV...

Page 57: ...APACITOR CH222 SADDLE CH223 START SWITCH HOUSING CH224 START SWITCH COVER CH225 BEARING COVER CH226 HOUR COUNT METER CH227 MACHINE SCREW S W CH228 INTERLOCK UNIT CH250 INTERFACE CH251 INTERFACE BOARD...

Page 58: ...HEX HOLE 71574 1140 MT012 HEX NUT 71574 1141 MT013 GUIDE ROLLER BODY 71574 1142 MT014 GUIDE ROLLER 71574 1143 MT015 GUIDE ROLLER PIN 71574 1144 MT018 CORD HOLDER ASS Y 71574 1147 MT028 PLAIN ROLLER 7...

Page 59: ...3 MT642 MACHINE SCREW S W P W 71574 1354 71574 4323 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 71574 4324 71574 4325 71574 4326 71574 4327 71574 4331 71574 4332 71574 4333 71574 4334 71574 433...

Page 60: ...BL21 HEX BOLT S W LBL22 BALL BEARING LBL23 HEX NUT S W LBL24 CONNECTOR CAPACITY ACCOLIFT MODEL N0 0 5TON 1TON 2TON 2130420 PART NO DESCRIPTION PTT05 PLAIN SIDE PLATE ASS Y A PTT06 PLAIN SIDE PLATE ASS...

Page 61: ...61 2230010 2230020 2230040 2230010 PT 2230020 PT 2230040 PT...

Page 62: ...62 2230110 2230120 2230140...

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Page 64: ...30 7 4 Former 6 5 4 9 8 6 4 3 5 7 2 1 TP com 4 4 4 8 8 4 4 4 8 8 8 8 MAIN POWER 4 4 4 8 8 Limit S W Upper Terminal Block 8 HOUR COUNT METER 8 7 6 4 3 2230010 2230020 2230040 2230010 PT 2230020 PT 2230...

Page 65: ...4 Former 7 4 9 8 6 4 3 5 7 2 1 TP com 4 4 4 8 8 4 4 4 8 8 8 8 MAIN POWER 4 4 4 8 8 Limit S W Upper Terminal Block 8 HOUR COUNT METER 8 7 6 4 3 5 6 8 9 com com 2230010 2230020 2230040 2230010 PT 22300...

Page 66: ...7 6 5 4 9 8 6 4 3 5 7 2 1 TP com Limit S W Upper Terminal Block QUMZ W V 75 57 7 6 5 4 9 8 6 4 3 5 7 TP Terminal Block 75 MAIN POWER com com 2 1 071 76 74 7 744 A 76 74 7 S W Hoist 2230110 2230120 223...

Page 67: ...67 2230110 2230120 2230140 460V 60Hz...

Page 68: ...st is wired from the factory for 115 1 60 power supply See wiring schematic inside enclosure lid for 230 1 60 reconnection instructions RECOMMENDED POWER SUPPLY WIRE GAGE COPPER AWG 115V 230V 25FT 12...

Page 69: ...69 2330110 2330120 2330140 115V 208 230V 60Hz...

Page 70: ...70 2330010 2330020 2330040 2330010 PT 2330020 PT 2330040 PT 115V 60Hz...

Page 71: ...71 2330010 2330020 2330040 2330010 PT 2330020 PT 2330040 PT 208 230V 60Hz...

Page 72: ...72 2330110 2330120 2330140 115V 60Hz...

Page 73: ...73 2330110 2330120 2330140 208 230V 60Hz...

Page 74: ...74 2330510 2330520 MOTORIZED TROLLEY SUSPENSION 115 230V SINGLE PHASE...

Page 75: ...75 2330510 2330520 MOTORIZED TROLLEY SUSPENSION 115V SINGLE PHASE...

Page 76: ...76 MOTORIZED TROLLEY SUSPENSION 208 230V SINGLE PHASE 2330510 2330520...

Page 77: ...77 9 INVERTER PowerFlex 523 Adjustable Frequency AC Drive 9 2 Push Button Control for Inverter Hoist 9 1 Operating Hoist Dual Speed 3 0...

Page 78: ...78 9 3 TRIAL OPERATION 9 4 INVERTER PARAMETER SETTINGS SET P041 SET P042 P43 20 60 60 13 27 9 4 20 P44 1TON 0 5T 3 0 3 0 3 0 3 0 LOW HEAD 1TON 20Hz FPM6 60Hz FPM17 20Hz FPM3 60Hz FPM9 LOW HEAD 2TON...

Page 79: ...t when viewing parameter value Enter Advance one step in programming menu Save a change to a parameter value 6 4163 PMZ6M 18 Menu Parameter Group and Description Basic Display Commonly viewed drive op...

Page 80: ...sbriefly displayed with flashing characters The display then defaults to that parameter s current value Example shows the value of b001 Output Freq with the drive stopped 2 Press Esc to display the Ba...

Page 81: ...and exit Program Mode The digit will stop flashing and the word Program on the LCD display will turn off 12 Press Escto return to the parameter list Continue to press Esc to back out of the programmin...

Page 82: ...82 2230010 VFD 2230020 VFD 2230040 VFD 2230010 VFD PT 2230020 VFD PT 2230040 VFD PT...

Page 83: ...83 2230110 VFD 2230120 VFD 2230140 VFD...

Page 84: ...ER SUPPLY WIRE GAGE COPPER AWG 230V 25FT 50FT 16 75FT 14 100FT 14 150FT 12 200FT 10 250FT 10 300FT 8 2330010 VFD 230 1 2330020 VFD 230 1 2330040 VFD 230 1 2330010 VFD 230 1 PT 2330020 VFD 230 1 PT 233...

Page 85: ...85 2330110 VFD 230 1 2330120 VFD 230 1 2330140 VFD 230 1...

Page 86: ...wWX k WX Trans v XX W Former Z_W W m Upper Limit s w sXWX sYWX j m m jX tz k WX wWX jX j tz sZWX wl sjy sjm YZW 2230010 VFD 2230020 VFD 2230040 VFD 2230010 VFD PT 2230020 VFD PT 2230040 VFD PT 208 230...

Page 87: ...30010 VFD 2230020 VFD 2230040 VFD 2230010 VFD PT 2230020 VFD PT 2230040 VFD PT 460V 60Hz w w wWX k WX Trans 230 v XX W Former Z_W W m Upper Limit s w sXWX sYWX j m m jX tz k WX wWX jX j tz sZWX wl sjy...

Page 88: ...88 744 A 76 74 7 071 76 74 7 2230110 VFD 2230120 VFD 2230140 VFD 208 230V 60Hz...

Page 89: ...89 744 A 76 74 7 071 76 74 7 2230110 VFD 2230120 VFD 2230140 VFD 460V 60Hz...

Page 90: ...230 1 2330020 VFD 230 1 2330040 VFD 230 1 2330010 VFD 230 1 PT 2330020 VFD 230 1 PT 2330040 VFD 230 1 PT w w wWX k WX Trans 230 v XX W Former Z_W W m Upper Limit s w sXWX sYWX j m m jX tz k WX wWX jX...

Page 91: ...91 2330110 VFD 230 1 2330120 VFD 230 1 2330140 VFD 230 1...

Page 92: ...elow disconnect the fuse holder wire which is connected to 460V terminal of the transformer and reconnect the fuse holder wire to 230V terminal of the transformer Three Phase Single Phase connect disc...

Page 93: ...me of the inverter which indicates hoist operation hour Please refer to inverter manual PF523 of ENGLISH SECTION b019 Elapsed Run Time Refer to table 1 2 as well High 950 000 500 000 200 000 During 25...

Page 94: ...color connector is for 1 2 1ton Accolift CLH hoist MT171 Connector Black Color is for all other Accolift and Accolift CLH hoists Lug Mount Plain Lug Mount Plain 036A 036B The orange connector is used...

Page 95: ...95 0 5 0 5 to 2 Ton Left Side Right Side collar Washer Washer Washer collar Inner Outer Connector collar 12 2 Adjusting Collar Adjusting Washer 0 492inch 0 118inch A B...

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Page 98: ...76 Acco Drive York Pennsylvania 17402 FAX 800 715 8897...