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7

FOR 3-PIECE COUPLED INPUT REDUCERS (Reference Figure 3)

FOR CLAMP COLLAR INPUT REDUCERS (Reference Figure 4) 

View the coupling assembly through the access hole in the C-face adapter.

1. Make sure the couplings jaws fully engage the spider. If they do not, loosen 

the setscrew in the reducer coupling half and slide it forward until full jaw 

engagement is achieved. However, make sure the jaws on one coupling half 

do not contact the hub of the other coupling half.

2. Reaching through the access hole in the C-face adapter with a hex 

key, tighten the coupling setscrew on the reducer coupling half to the 

recommended torque given below.

View the clamp collar through the access holes in the C-face adapter. 

1. Rotate the clamp collar to locate the setscrew over the key, if necessary.
2. Tighten the setscrew to the torque referenced below.
3. Reach through the access hole in the C-face adapter with a hex socket and 

tighten the clamp collar clamping bolt to the torque value given below.

Replace the access hole plugs in the C-face adapter.

Replace the access hole plugs in the C-face adapter.

NOTE: A TEE handle hex key wrench is not stiff enough to properly 

tighten the coupling setscrews. A large diameter socket wrench 

extension with a short hex key insert must be used in conjunction with a 

torque wrench. Failure to tighten the setcrews to the proper torque may 

result in movement between shafts and coupling components and cause 

premature wear on the shafts, coupling and keys.

NOTE: A TEE handle hex key wrench is not stiff enough to properly 

tighten the clamp collar bolt. A socket wrench extension with a hex 

insert must be used in conjunction with a torque wrench. Failure to 

tighten the clamp collar to the proper torque may result in movement 

between motor and reducer shafts and cause premature wear on the 

shafts and keys.

FOR 3-PIECE COUPLED INPUT REDUCERS 

Reference Figure 3 

FOR CLAMP COLLAR INPUT REDUCERS 

Reference Figure 4

NEMA 

Motor 

Frame

Coupling 

Size

Setscrew 

Size

Setscrew

Tightening Torque

Motor Coupling 

Half Position 

Dimension “X”

NEMA 

Motor 

Frame

Clamp 

Bolt

Clamp Bolt 

Tightening Torque

Setscrew 

Size

Set Screw 

Tightening Torque

56

19

M5

18 lb-in (2 Nm)

0

56

M6

132 lb-in (15 Nm)

M4

27 lb-in (3 Nm)

140

19/24

M5

18 lb-in (2 Nm)

0

140

M6

132 lb-in (15 Nm)

M4

27 lb-in (3 Nm)

180

24/28

M5

18 lb-in (2 Nm)

0

180

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

210

28/38

M6

42 lb-in (4.8 Nm)

0

210

M10

600 lb-in (68 Nm)

M8

220 lb-in (25 Nm)

250

38/45

M8

90 lb-in (10 Nm)

0

250

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

280

42/55

M8

90 lb-in (10 Nm)

0

280

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

320

48/60

M8

90 lb-in (10 Nm)

0

320

M10

600 lb-in (68 Nm)

M8

220 lb-in (25 Nm)

360

55/70

M10

150 lb-in (17 Nm)

0

360

M10

600 lb-in (68 Nm)

M8

220 lb-in (25 Nm)

IEC 

Motor 

Frame

Coupling 

Size

Setscrew 

Size

Setscrew

Tightening Torque

Motor Coupling 

Half Position 

Dimension “X”

IEC 

Motor 

Frame

Clamp 

Bolt

Clamp Bolt 

Tightening Torque

Setscrew 

Size

Set Screw

Tightening Torque

71

19

M5

18 lb-in (2 Nm)

0

71

M6

132 lb-in (15 Nm)

M4

27 lb-in (3 Nm)

80

19/24

M5

18 lb-in (2 Nm)

0

80

M6

132 lb-in (15 Nm)

M4

27 lb-in (3 Nm)

90

19/24

M5

18 lb-in (2 Nm)

0

90

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

100

24/28

M5

18 lb-in (2 Nm)

0

100

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

112

24/28

M5

18 lb-in (2 Nm)

0

112

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

132

28/38

M6

42 lb-in (4.8 Nm)

0

132

M10

600 lb-in (68 Nm)

M8

220 lb-in (25 Nm)

160

38/45

M8

90 lb-in (10 Nm)

0

160

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

180

42/55

M8

90 lb-in (10 Nm)

0

180

M8

312 lb-in (35 Nm)

M6

90 lb-in (10 Nm)

200

42/55

M8

90 lb-in (10 Nm)

0

200

M10

600 lb-in (68 Nm)

M8

220 lb-in (25 Nm)

225

48/60

M8

90 lb-in (10 Nm)

0.040 in (6.0 mm)

250

55/70

M10

150 lb-in (17 Nm)

0

WARNING: The DODGE QUANTIS ILH and its connected 

equipment and accessories must be guarded. Rotating parts 

such as couplings, pulleys, fans and unused shaft extensions 

must be permanently guarded by the user against accidental 

contact with personnel and their clothing. The surface 

temperature of the DODGE QUANTIS ILH enclosure may 

reach temperatures which can cause discomfort or injury to 

personnel accidentally coming into contact with hot surfaces. 

The user should provide guards to prevent accidental 

contact with hot surfaces. Guards must be sufficiently rigid 

to maintain adequate guarding in normal service.

WARNING: Threaded hardware used to mount the DODGE 

QUANTIS ILH Unit must be SAE Grade 5 or Metric Class 8.8 

or better. DO NOT USE HARDWARE OF A LOWER GRADE.

MAINTENANCE

Check oil levels and oil quality regularly. Change oil at the intervals 

specified in the Lubricants section of this document. Check 

alignments of drive components regularly. Check chain and belt 

tensions and hardware tightness periodically too. 

Summary of Contents for LOUDEN 200 Series

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Page 109: ...eration maintenance and parts manual 69879 Supplement SEPTEMBER 2009 supplemental instruction and parts manual pages for 6 1 2 inch diameter wheel trolleys These pages are to be used in conjunction wi...

Page 110: ...ded spare parts 2 2 2 1 2 1 1 211661 260801 260434 260790 210021 210907 260225 1 1 ITEM NO PART NUMBER DESCRIPTION QTY 280866 260049 1 210410 2 WHEEL TROLLEY ASSEMBLY 6 1 2 FLANGED WHEELS 7 500 TROLLE...

Page 111: ...TROLLEY ASSEMBLY 6 1 2 FLANGELED WHEELS 15 000 TROLLEY CAPACITY 3 25 AND 3 33 OPERATING FLANGE WIDTH 2 ITEM NO PART NUMBER DESCRIPTION QTY 260238 COMPLETE TROLLEY ASSEMBLY Part No 265178 15 000 trolle...

Page 112: ...7 210407 Lockwasher 1 4 213532 Thrust Bearing 1 8 211547 Hex Nut 1 Recommended spare parts 4 WHEEL MONORAIL TROLLEY ASSEMBLY 6 1 2 FLANGED WHEELS 15 000 TROLLEY CAPACITY 3 25 AND 3 33 OPERATING FLANGE...

Page 113: ...DE GUIDE ROLLERS 7 500 TROLLEY CAPACITY 3 25 OPERATING FLANGE WIDTH COMPLETE TROLLEY ASSEMBLY Part No 280312 7 500 trolley capacity 1 1 ITEM NO PART NUMBER DESCRIPTION QTY 280359 260049 260434 260837...

Page 114: ...Part No 265177 15 000 trolley capacity 280312 Recommended spare parts 1 1 210238 213613 1 WHEEL TRAMBEAMTM HEAVY RAIL CRANE TROLLEY ASSEMBL 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROLLE...

Page 115: ...4 213532 Thrust Bearing 1 8 211547 Hex Nut 1 Recommended spare parts 4 WHEEL TRAMBEAMTM HEAVY RAIL MONORAIL TROLLEY ASSEMBLY 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROLLEY CAPACITY 3 2...

Page 116: ...211547 210868 2 2 1 2 1 Recommended spare parts 1 1 210410 211661 260801 213674 1 1 260434 260837 210021 210907 260225 COMPLETE TROLLEY ASSEMBLY Part No 280310 7 500 trolley capacity ITEM NO PART NUM...

Page 117: ...LLEY ASSEMBLY 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROLLEY CAPACITY 3 33 OPERATING FLANGE WIDTH 2 ITEM NO PART NUMBER DESCRIPTION QTY 260238 COMPLETE TROLLEY ASSEMBLY Part No 265176 1...

Page 118: ...er 1 4 213532 Thrust Bearing 1 8 211547 Hex Nut 1 Recommended spare parts ITEM NO DESCRIPTION 4 WHEEL TROJANTRACKTM MONORAIL TROLLEY ASSEMBLY 6 1 2 FLANGELESS WHEELS AND SIDE GUIDE ROLLERS 15 000 TROL...

Page 119: ...damages to anyone beyond the cost of replacement of the goods sold hereby M9C Motoveyor supplemental parts manual This equipment should not be installed operated or maintained by any person who has no...

Page 120: ...14 16 15 7 19 20 20 21 19 22 23 6 12 11 10 10 24 25 27 26 28 29 30 33 31 32 36 35 34 8 6 37 6 7 38 39 40 18 42 17 INCLUDED WITH WHEEL ASS Y PARTS LIST M9C LOUDEN MOTOVEYOR DRIVE ASSEMBLY M9C LOUDEN MO...

Page 121: ...the chart labeled M9C CATALOG SPEEDS HP REDUCER MOTOR BRAKE SPECIFICATIONS 38 4 GUIDE ROLLER SIDE PLATE CARRIER YOKE PIN ASS Y W COTTER PIN BRACKET S G R FLANGE BEARING SPACER KEY 3 8 x 3 8 x 1 DRIVE...

Page 122: ...71780 71816 01 05 08 12 71816 01 05 08 12 71816 02 06 09 13 71816 01 05 08 12 71816 02 06 09 13 M9C CATALOG SPEEDS HP REDUCER MOTOR BRAKE SPECIFICATIONS SINGLE SPEED SINGLE SHAFT TWO SPEED SINGLE SHA...

Page 123: ...71778 23 71778 21 71778 22 200 71779 03 71779 13 71779 23 71778 01 200 208 230 460 71778 02 208 230 460 71778 12 71780 34 575 71778 11 71780 04 200 71780 14 71778 31 1 1 3 HP 71780 13 230 71780 23 460...

Page 124: ...all be deemed waived by the Buyer unless Seller is notified in writing of the basis of such claims within 10 days after discovery of claimed defect and such discovery occurs within the warranted perio...

Page 125: ...ystem and the potential hazards involved When risk to persons or property may be involved a holding device must be an integral part of the driven equipment beyond the speed reducer output shaft DODGE...

Page 126: ...entilation Oil drain A6 A4 A3 A2 Horizontal Floor Mount Horizontal Wall Mount Vertical Wall Mount Motor Shaft Down Horizontal Wall Mount Vertical Wall Mount Motor Shaft Up Horizontal Ceiling Mount QUA...

Page 127: ...3 3 2 1 5 3 0 1 4 H_68 1 1 1 0 5 3 9 1 9 3 1 1 5 3 7 1 8 2 1 1 0 2 2 1 1 2 3 8 1 8 8 7 4 1 5 3 2 5 6 8 3 2 5 7 2 7 4 9 2 3 3 3 6 1 7 8 5 4 0 5 5 2 6 8 5 4 0 5 5 2 6 5 1 2 4 H_88 1 1 6 0 8 8 0 3 8 5 3...

Page 128: ...eral Oil 220 Mobilgear 600 XP 220 standard factory fill 20 F to 50 F 29 C to 13 C Synthetic Oil 68 Mobil SHC 626 10 F to 115 F 23 C to 46 C Synthetic Oil 220 Mobil SHC 630 30 F to 140 F 0 C to 60 C Sy...

Page 129: ...flow of air around the motor Good access to gear reducer and motor for maintenance A flat level rigid steel mounting surface All four feet of the foot mounted unit must be evenly supported The flange...

Page 130: ...s coupling half is mounted on the reducer shaft such that the shaft extends the complete length of the coupling bore Insert the coupling spider properly into the coupling jaws The DODGE QUANTIS ILH C...

Page 131: ...2 Nm 0 140 M6 132 lb in 15 Nm M4 27 lb in 3 Nm 180 24 28 M5 18 lb in 2 Nm 0 180 M8 312 lb in 35 Nm M6 90 lb in 10 Nm 210 28 38 M6 42 lb in 4 8 Nm 0 210 M10 600 lb in 68 Nm M8 220 lb in 25 Nm 250 38 4...

Page 132: ...ghtening Torque Nm Tightening Torque ft lb 38 1 M8 25 18 2 3 M8 25 18 48 1 M8 25 18 2 3 M10 50 37 68 1 M10 50 37 2 3 M12 90 66 88 1 M12 90 66 2 3 M16 210 155 108 2 3 M16 210 155 128 2 3 M16 210 155 14...

Page 133: ...others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Inertia of Dimensions Num...

Page 134: ...k it in the open position and tag it to prevent unexpected application of power 5 When working on the brake be sure the load is completely removed secured or blocked to prevent injury or property dama...

Page 135: ...friction disc together This permits free rotation of the shaft WARNING Observe proper safety precautions in applications where a brake failure would allow the load to move in such a manner as to inju...

Page 136: ...100 adjustment is required Any delay in adjusting the magnet air gap will result in eventual loss of torque Refer to Fig 3 1 To adjust remove cover locknuts 22 and cover 20 to expose square head wear...

Page 137: ...Re assembly of operator assembly 15 Refer to Figs 3 and 9 Capscrew 16 is shown in Fig 9 and not Fig 3 Turn two screws 15H counterclockwise five turns Place operator assembly onto brake bracket 2 and i...

Page 138: ...le operator assembly to brake bracket Set magnet air gap A and set torque springs 15S to 1 as shown in Fig 3 Pivot Stud Adjustment CAUTION Load to be removed or blocked Brake will be inoperative durin...

Page 139: ...erclockwise 1 4 turn and try again 3 If the release knob 3 does not return to its normal position automatically turn screw 5 clockwise 1 4 turn and try again NOTE You may have to repeat Steps 2 or 3 t...

Page 140: ...w motor it is important to consult the correct diagram for spring location Qty of Parts Item Part determined by no of rotating discs No Description No 1 2 3 4 1 Spring silver G060350 001 2 2 2 2 Sprin...

Page 141: ...replacement is not required adjust air gap Refer to Wear Adjustment section 3 Hub positioned incorrectly 3 Relocate hub 1 and key if required Refer to Installation section 4 Bake is manually released...

Page 142: ...REPLACEMENT PARTS ILLUSTRATION Figure 9 10 15J 15K 22 19 150 15P 15N 15M 150 15L 151 15F 17 18 CLINCH NUT INCLUDED IN ITEM 15F 15C 15R 15B 12 13 l SHADING COIL INCLUDED IN ITEM 15A 3 6 4 2...

Page 143: ...d 1 4 20 x 1 1 2 lg W002003 001 2 15I Roll pin 5 32 dia x 3 8 lg W005003 098 1 15J Armature lamination assembly G060788 001 1 15K Armature shock mount G060808 003 1 15L Armature spacer G060798 002 2 1...

Page 144: ...and proper maintenance for a period of twelve months from date of shipment If within such period any such products shall be proved to Seller s reasonable satisfaction to be defective such products sha...

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