AccuPower TN2, User Manual

Page 1: ...USER MANUAL USER MANUAL Accupower TN2 Accupower TN2 6 10 KVA 6 10 KVA ON LINE UPS ON LINE UPS 1 1 st st edition 2009 edition 2009 Uninterruptible Power System Uninterruptible Power System ...

Page 2: ...nd operating Please comply with all warnings and operating instructions in this manual and on the unit strictly instructions in this manual and on the unit strictly Save this manual properly Do not operate this unit Save this manual properly Do not operate this unit before reading through all safety information and before reading through all safety information and operating instructions carefully ...

Page 3: ... for Battery Disposal and Battery 8 Notes for Battery Disposal and Battery Replacement 26 Replacement 26 9 Trouble 9 Trouble Shooting Shooting 27 27 10 10 Operating Operating mode mode for for all all models models 29 29 11 11 Setting Setting by by LCD LCD Module Module 36 36 12 12 Communication Communication Port Port 40 40 13 13 Software Software for for all all models models 42 42 Appendix 1 Th...

Page 4: ...direct sunlight or near heat Do not Do not block off ventilation block off ventilation openings in the openings in the UPS system s UPS system s housing housing 1 3 1 3 Installatio Installation n Place cables in s Place cables in such a uch a way way that no that no one can step one can step on or on or trip over trip over them them UPS UPS has has provided provided earthed earthed terminal in ter...

Page 5: ... operations since this building wiring terminals block during operations since this would cancel the protective earth of the UPS system and of all would cancel the protective earth of the UPS system and of all connected loads connected loads The UPS system features The UPS system features its own internal current source its own internal current source batteries The UPS output terminals block may b...

Page 6: ...fy that no voltage is present Batteries Batteries may may cause cause electric electric shock shock and and have have a a high high short circuit current Please take the precautionary measures short circuit current Please take the precautionary measures specified below and any other measures necessary when specified below and any other measures necessary when working with batteries working with ba...

Page 7: ...ed in this manual Some or all of the following Notations may be used in this manual and may appear in your application process Therefore all users and may appear in your application process Therefore all users should be familiar with them and understand their explanations should be familiar with them and understand their explanations ...

Page 8: ...he utility power to direct current This direct current charges the batteries and power to direct current This direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter powers the inverter On the basis of this DC voltage the inverter generates a pure sinusoidal AC voltage which is constantly powering generates a pure sinusoidal AC voltage which is con...

Page 9: ...Electrical 2 Electrical Performan Performance ce Input Input Model Model Voltage Voltage Frequency Frequency Power Power Factor Factor TN2 6000 S TN2 10000 S Single phase TN2 6000 S TN2 10000 S Single phase 46 54Hz 46 54Hz 56 64Hz 56 64Hz 0 98 0 98 Full load Full load Output Output Voltage Voltage Regulation Regulation Power Power Factor Factor Frequency Frequency tolerance tolerance Distortion Di...

Page 10: ... the altitude is Note if the UPS is installed or used in a place where the altitude is above than above than 1000m 1000m the output power must be derated in use please the output power must be derated in use please refer to the following refer to the following Altitude Altitude M M 1000 1500 1000 1500 2000 2500 2000 2500 3000 3500 3000 3500 4000 4500 4000 4500 5000 5000 Derating Derating Power Pow...

Page 11: ...inals are supplied with voltage via the bypass if the terminals are supplied with voltage via the bypass if the mains power is available mains power is available Select Button Select Button If the UPS system is Bypass mode the output voltage range If the UPS system is Bypass mode the output voltage range frequency range and Bypass disable enable could be frequency range and Bypass disable enable c...

Page 12: ...is lower than the SPEC Indicates the input voltage is lower than the SPEC range if the voltage is normally it can not be displayed range if the voltage is normally it can not be displayed Output Information Output Information Indicates the UPS output voltage value which could be Indicates the UPS output voltage value which could be displayed from displayed from 0 to 999Va 0 to 999Vac c Indicates t...

Page 13: ...ted in detail in the following chapter following chapter Inverter operating Inverter operating Information Information Indicates the circuit of the inverter is working Indicates the circuit of the inverter is working Bypass operating Information Bypass operating Information Indicates the circuit of Bypass is working Indicates the circuit of Bypass is working Output voltage and frequency and Bypass...

Page 14: ...llation 1 1 The U The UPS must PS must be installed be installed in a in a location with location with good good ventilation ventilation far away from water inflammable gas and corrosive agents far away from water inflammable gas and corrosive agents 2 2 Ensure the Ensure the air vents air vents on the on the front and front and rear of rear of the UPS the UPS are not are not blocked Allow at leas...

Page 15: ...e Note Do not use the wall receptacle as the input power source Do not use the wall receptacle as the input power source for the UPS as its rated current is less than the UPS s maximum for the UPS as its rated current is less than the UPS s maximum input current Otherwise the receptacle may be burned and input current Otherwise the receptacle may be burned and destroyed destroyed 4 4 Connect the C...

Page 16: ...UPS will c will charge the batteries automati harge the batteries automatically cally Y You can also ou can also use the UPS use the UPS immediately without charging the batteries first but the backup immediately without charging the batteries first but the backup time may be less than the standard value time may be less than the standard value 1 11 1 If i If it is t is necessary to necessary to c...

Page 17: ...e connected between the battery pack and the UPS The capacity of breaker must be not less the UPS The capacity of breaker must be not less than the data than the data specified in the general specification specified in the general specification 2 Set the battery pack breaker in OFF position and connect the 2 Set the battery pack breaker in OFF position and connect the 20 pieces of batteries in ser...

Page 18: ...st reliable power supply structure N represents the minimum UPS number that the total load needs X represents the minimum UPS number that the total load needs X represents the redundant UPS number i e the fault UPS number that represents the redundant UPS number i e the fault UPS number that the system can handle simultaneously The bigger the X is the higher the system can handle simultaneously Th...

Page 19: ...nd JP2 of JP2 of the the terminal block terminal block first and connect each output breaker to a main output breaker first and connect each output breaker to a main output breaker and then to the loads and then to the loads The requirement of the output wiring is as follows The requirement of the output wiring is as follows When the distance between the UPSs in parallel and the When the distance ...

Page 20: ...17 17 W W i i r r i i n n g g d d i i a a g g r r a a m m o o f f 6 6 0 0 0 0 0 0 S S 1 1 0 0 0 0 0 0 K K S S p p a a r r a a l l l l e e l l s s y y s s t t e e m m ...

Page 21: ... down sequentially sequentially in in INV INV mode mode When When the last one completes the shutdown action each unit will shut the last one completes the shutdown action each unit will shut down the inverter simultaneously and transfer to Bypass mode down the inverter simultaneously and transfer to Bypass mode It is easy to operate the equipment with no previous training You It is easy to operat...

Page 22: ...the UPS operate in Battery mode without output interruption of the UPS 2 Turn on the UPS with no utility power supplied in Battery 2 Turn on the UPS with no utility power supplied in Battery mode mode 1 1 After you make After you make sure that the sure that the breaker of the breaker of the battery pack is battery pack is in the in the ON position this step only for UPS with external battery ON p...

Page 23: ...PS is working in INV mode Turn off all of the connected loads before working in INV mode Turn off all of the connected loads before turning off the UPS turning off the UPS 6 2 Parallel Operation 6 2 Parallel Operation 1 Parallel M 1 Parallel Machine Maintenan achine Maintenance ce This UPS system has parallel machine function if you want to add This UPS system has parallel machine function if you ...

Page 24: ...nce voltage between the output new UPS measure the difference voltage between the output line wires of new UPS and the parallel system to check if the line wires of new UPS and the parallel system to check if the voltage difference between them is less than 1V If the voltage difference between them is less than 1V If the difference is less than 1V close the output live wire breaker If difference i...

Page 25: ...rn on the UPSs in the Line mode to perform the parallel 13 Turn on the UPSs in the Line mode to perform the parallel operation operation Note Note If the UPS is abnormal in the above debugging please If the UPS is abnormal in the above debugging please perform maintenance according to the steps of removing a perform maintenance according to the steps of removing a stand alone stand alone 3 Operati...

Page 26: ...emained UPSs UPSs After all UPSs transfer to the Bypass mode set the UPS After all UPSs transfer to the Bypass mode set the UPS maintenance switch from BPS to UPS and screw the maintenance switch from BPS to UPS and screw the maintenance cover board back again Then turn on all of the maintenance cover board back again Then turn on all of the UPSs in the Line mode to perform the parallel operation ...

Page 27: ...the load level as well as other fac external battery pack capacity and the load level as well as other factors tors The backup time of standard model may vary from different models and The backup time of standard model may vary from different models and load level Please refer to the following load level Please refer to the following Load level Load level Backup time of 6K Backup time of 6K Load l...

Page 28: ... be charged and discharged every 2 months The standard charging time should discharged every 2 months The standard charging time should be at least 12 hours be at least 12 hours Under normal conditions the battery life lasts 3 to 5 years In Under normal conditions the battery life lasts 3 to 5 years In case if the battery is found not in good condition earlier case if the battery is found not in g...

Page 29: ...r fire 6 6 Make sure Make sure that there that there is no is no voltage b voltage before touching efore touching the the batteries batteries The battery circuit is not isolated from the input potential circuit The battery circuit is not isolated from the input potential circuit There may be hazardous voltage between the battery terminals There may be hazardous voltage between the battery terminal...

Page 30: ... continuously The UPS transfers to The UPS transfers to fault mode due to its fault mode due to its internal fault internal fault Please contact the distributor or Please contact the distributor or service service center center The Mode code is The Mode code is 03 UPS turn into 03 UPS turn into Battery mode Battery mode The voltage or The voltage or frequency of the utility frequency of the utilit...

Page 31: ...he distributor to obtain contact the distributor to obtain the parts and replacement the parts and replacement service service The UPS cannot The UPS cannot power on after power on after pressing the ON pressing the ON button button The ON button is The ON button is pressed too pressed too briefly briefly Press the ON button for more Press the ON button for more than 1 second than 1 second The UPS...

Page 32: ...s STS STS Short Short 13 13 Inverter Inverter Fault Fault 06 06 Battery Battery SCR SCR Short Short 14 14 Overload Overload Fault Fault 07 07 Parallel Communication Fail Parallel Communication Fail 15 15 Over Over temperature temperature Fault Fault 08 08 Current Current Un share Un share Fault Fault 16 16 Inverter Inverter Short Short 09 09 Error Error Model Model 17 17 Communication Communicatio...

Page 33: ...ion about the utility power the battery the UPS output and the load could be displayed The operating mode code of the UPS is 01 load could be displayed The operating mode code of the UPS is 01 The block of BYPASS indicates the bypass is working The UPS will The block of BYPASS indicates the bypass is working The UPS will beep once every 2 minutes in Bypass mode beep once every 2 minutes in Bypass ...

Page 34: ...ep twice If output overloaded the load percent is shown and alarm will keep twice every second Y every second You should get r ou should get rid of some id of some unnecessary loads one by on unnecessary loads one by one e to decrease the loads connected to the UPS less than 90 of its to decrease the loads connected to the UPS less than 90 of its nominal p nominal power capacity ower capacity Note...

Page 35: ... the front panel is pressed for more than 1 second again the buzz more than 1 second again the buzzer will stop beeping in si er will stop beeping in silence lence mode Press the ON button once again for more than 1 second to mode Press the ON button once again for more than 1 second to resume the alarm function resume the alarm function 2 2 If the If the UPS is UPS is working working in Battery i...

Page 36: ...he following diagram The LCD display in parallel mode is shown in the following diagram When the UPS operating in parallel mode the information in code When the UPS operating in parallel mode the information in code display alternates between symbol Pn and Mode code The symbol P display alternates between symbol Pn and Mode code The symbol P means the UPS operating in parallel mode and the number ...

Page 37: ... battery the UPS output and the information about the utility power the battery the UPS output and the load could be displayed The symbol MODE not be shown and the load could be displayed The symbol MODE not be shown and the symbol FAUL symbol FAULT is T is shown instead shown instead in code in code display display Warning mode Fan Error Warning mode Fan Error Fault mode Bus Fault Fault mode Bus ...

Page 38: ...s that Inner Communication Fault and all the information of the UPS have not be shown except fault code and all the information of the UPS have not be shown except fault code information like the following diagram information like the following diagram Communic Communication Fault ation Fault mode mode ...

Page 39: ... this time the flickering black round dot for more than one second at this time the flickering black round dot would turn to flicker less and the output voltage rating or frequency would turn to flicker less and the output voltage rating or frequency rating or bypass state setting would be modified to the selected value rating or bypass state setting would be modified to the selected value And if ...

Page 40: ...ppear in front of 208Vac after pressing the Select button 208Vac after pressing the Select button STEP 2 STEP 2 The flickering dot would move to the front of 230Vac after The flickering dot would move to the front of 230Vac after pressing the Select button two times again pressing the Select button two times again ...

Page 41: ...fter pressing the Enter button and the flickering dot would move to pressing the Enter button and the flickering dot would move to the next the next 240V 240Vac ac STEP 4 STEP 4 The output voltage rating have been modified to 230Vac and The output voltage rating have been modified to 230Vac and UPS work in Bypass mode UPS work in Bypass mode ...

Page 42: ...39 39 STEP 5 STEP 5 The output voltage would be 230Vac after the UPS is turned The output voltage would be 230Vac after the UPS is turned on on ...

Page 43: ...as mentioned above this series Except for the communication protocol as mentioned above this series UPS has AS400 card an optional accessory for AS400 communication UPS has AS400 card an optional accessory for AS400 communication protocol Please contact your local distributor for details The following protocol Please contact your local distributor for details The following is the pin assignment an...

Page 44: ...41 41 DB 9 Interface DB 9 Interface of AS400 communication protocol of AS400 communication protocol ...

Page 45: ...atter how far from the UPSs Installation procedure Installation procedure 1 Go to the web site 1 Go to the web site http www http www ups software download com winpower ups software download com winpower htm htm 2 Choose the operation system you need and follow the instruction 2 Choose the operation system you need and follow the instruction described on the website to download the software descri...

Page 46: ...de Overloaded in Battery mode Early warning Early warning 03 03 Beep twice every Beep twice every sec sec 9 9 BUS voltage abnormal BUS voltage abnormal 05 05 Continuously Continuously beep beep 10 10 INV INV abnormal abnormal 06 06 Continuously Continuously beep beep 1 11 1 Overloaded and cut off the Overloaded and cut off the output output 07 07 Continuously Continuously beep beep 12 12 Over Over...

Page 47: ...44 44 Appendix 2 Rear Panel Appendix 2 Rear Panel Back view of TN2 10000 S Back view of TN2 10000 S Back Back vie view of w of TN2 TN2 6000 6000 S S ...