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Upblast Centrifugal Roof Exhaust

8

Maintenance

DANGER

Disconnect and secure to the “off” position all 
electrical power to the fan prior to inspection or 
servicing. Failure to comply with this safety precaution 
could result in serious injury or death.

WARNING

This unit should be made non-functional when 
cleaning the wheel or housing (fuses removed, 
disconnect locked off).

DANGER

Pour écarter les risques de blessure grave ou de mort, 
débrancher et verrouiller l’alimentation électrique en 
position « Arrêt » avant tout contrôle ou entretien.

AVERTISSEMENT

L’appareil doit être rendu non opérationnel lors du 
nettoyage de la turbine ou du caisson (fusibles retirés, 
sectionneur verrouillé).

Inspection

Inspection of the fan should be conducted at the 
first 30 minute and 24 hour intervals of satisfactory 
operation.

30 Minute Interval:

 Inspect bolts, setscrews and motor 

mounting bolts. Adjust and tighten as necessary.

24 Hour Interval:

 Check all internal components. On 

belt drive unit only, inspect belt alignment and tension. 
Adjust and tighten as necessary.

Operation

1.  Before starting up or operating fan, check all 

fasteners for tightness. In particular, check the 
setscrews in the wheel hub (or the tapered bushing 
and pulleys if applicable).

2.  While in the OFF position or before connecting the 

fan to power, turn the fan wheel by hand to be sure it 
is not striking the venturi or any obstacle.

3.  Start the fan and shut it off immediately to check 

rotation of the wheel with directional arrow in the 
motor compartment, reference Figure 13.

4.  When the fan is started, observe the operation and 

check for any unusual noises.

5.  With the system in full operation and all ductwork 

attached, measure current input to the motor and 
compare with the nameplate rating to determine if 
the motor is operating under safe load conditions.

6.  Keep inlets and approaches to fan clean and free 

from obstruction.

IMPORTANT

Adjust (tighten) belt tension after the first 24-48 hours 
of operation.

  9.  The adjustable motor pulley is factory set for  

the RPM specified. Speed can be increased by 
closing or decreased by opening the adjustable 
motor pulley.

 10.  Any increase in speed represents a substantial 

increase in the horsepower required by the unit.

 11.  Motor amperage should always be checked to 

avoid serious damage to the motor when speed  
is varied.

IMPORTANT

The fan has been checked for mechanical noises at 
the factory prior to shipment. If mechanical noise 
should develop, suggested corrective actions are 
offered in the Troubleshooting section.

IMPORTANT

Over tightening belts will cause excessive bearing 
wear and noise. Too little tension will cause slippage 
at startup and uneven wear.

  7.  Belt tension can be adjusted by loosening four 

fasteners on the drive frame, see Figure 16.  
The motor plate slides 
on the slotted adjusting 
arms and drive frame 
angles in the same 
manner.

 

  Four (4) fasteners in 

total.

 

  Identical fasteners on 

opposing side must  
also be loosened.

 8a. 

Sizes 099-161:

  Belts should be tensioned just 

enough to prevent slippage at full load. Belts 
should have a slight bow on the slack side while 
running at full load; see Figure 17a.

 8b. 

Sizes 180-480:

  Belt tension should be adjusted to 

allow 1/64 in. 

(0.397 mm)

 of deflection per inch of 

belt span. For example, a 15 in. 

(381 mm)

 belt span 

should have 15/64 in. 

(5.95 mm)

 (or about 1/4 in. 

(6 mm)

) of deflection with moderate thumb pressure 

at mid-point between pulleys, see Figure 17b.

Figure 16

Slack
Side

Figure 17a

Figure 17b

Summary of Contents for XRUB Belt Drive

Page 1: ...icals Replace cord immediately if damaged 6 Verify that the power source is compatible with the equipment Direct Drive Upblast Centrifugal Exhaust Fan These fans are specifically designed for roof and wall mounted applications The maximum continuous operating temperature for fan sizes 099 300 is 400 F 204 C and for fan sizes 060 095 is 130 F 54 C Direct drive fans are available with nominal wheel d...

Page 2: ...oid lifting fans in a way that will bend or distort fan parts Never pass slings or timbers through the venturi of fan Fans with special coatings or paints must be protected in handling to prevent damage 4 Drive Frame Lifting Points 2 Bearing Plate Lifting Points Hook With Safety Latch Supplied by others Figure 2 Screw Screw Figure 3 Figure 1 Handling Direct and Belt Drive Units Lift Direct Drive u...

Page 3: ...isture proof paper or polyethylene sheathing Aisles between parts and along all walls should be provided to permit air circulation and space for inspection IMPORTANT Installation troubleshooting and parts replacement are to be performed only by qualified personnel Consult and follow all applicable national state and local codes They will supercede this document Outdoor Fans designed for outdoor ap...

Page 4: ...terial 6 Verify power line wiring is de energized before connecting fan motor to power source 7 For commercial kitchen and UL Listed emergency smoke control applications the electrical supply must enter the motor compartment through the breather tube For other non flammable applications the electrical supply can be routed through the conduit chase between the curb cap and the bottom of the motor co...

Page 5: ...er DO NOT install it Perform steps 3 12 of General Ventilation Installation IMPORTANT The size of the duct must be equal to or larger than the inlet opening of the fan To comply with NFPA 96 the fan discharge must be a minimum of 40 in 1016 mm above the roof surface and a minimum of 10 ft 3048 mm from any building air intake Per NFPA 96 ductwork to an upblast discharge exhaust fan must be construc...

Page 6: ... Hinge Kit Fan to Curb Mounting 5 16 inch 7 9 mm self drilling fasteners are to be installed on each side of fan with one fastener 4 inches 102 mm from each edge and one fastener in the center Figure 9 Fasteners are to be equally spaced Mounting for Severe Duty Installation Optional Hinged Base Mounting For installations that include the optional hinged base accessory the fan must be secured to th...

Page 7: ...NT La turbine doit impérativement tourner dans le bon sens Une rotation en sens inverse entraînerait de mauvaises performances de soufflage une surcharge du moteur voire un grillage du moteur CORRECT WRONG WRONG WRONG Figure 15 Belt Drive Pre Starting Belt Tension Checks 4 Always loosen tension enough to install belts without stretching Do not force belt s see Figure 14 Forcing belts will break th...

Page 8: ... system in full operation and all ductwork attached measure current input to the motor and compare with the nameplate rating to determine if the motor is operating under safe load conditions 6 Keep inlets and approaches to fan clean and free from obstruction IMPORTANT Adjust tighten belt tension after the first 24 48 hours of operation 9 The adjustable motor pulley is factory set for the RPM speci...

Page 9: ...gn the unthreaded holes of the hub with the threaded holes of the tapered bushing Reverse Mounting Slide the wheel and hub assembly onto the fan shaft followed by the bushing and shaft key If present use the keyway setscrew to hold the shaft key and bushing in place but DO NOT overtighten as this can damage the bushing Align the unthreaded holes of the tapered bushing with the threaded holes of th...

Page 10: ...can be classified in two groups relubricating and non relubricating All non relubricating bearings on belt drive fans are factory lubricated and require no further lubrication under normal use between 20º to 180ºF 29º to 82ºC in a relatively clean environment 8 On belt drive fans the standard cast pillow block bearings are factory lubricated and are provided with external grease fittings Annual lubr...

Page 11: ...ey Drive Frame Assembly Vibration Isolators Vertical Support Windband Wheel Breather Tube Birdguard in tube Hoodband Disconnect Switch Hoodband Bracket Horizontal Support Belt Drive Direct Drive Curb Cap Venturi Wheel Vibration Isolators Motor Hoodband Conduit Chase Horizontal Support Vertical Support Hood Clip Motor Cover Birdguard Breather Tube Motor Support Pan Disconnect Drain Trough Windband ...

Page 12: ...e ductwork Check proper operation of face and bypass dampers Check filters and access doors Fan does not operate Electrical supply Check fuses circuit breakers Check for switches off Check for correct supply voltage Drive Check for broken belts Tighten loose pulleys or belts Motor Ensure motor is correct horsepower and not tripping overload protector Motor overloads or overheats Lubrication Check ...

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