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Steel Grease Fan

10

PROBLEM

CAUSE

CORRECTIVE ACTION

Excessive 
noise or 
vibration

Wheel rubbing inlet

Adjust wheel and/or inlet cone. Tighten wheel hub or bearing collars on shaft.

V-belt drive

Tighten pulleys on motor/fan shaft. Adjust belt tension. Align pulleys properly, 
see page 6, Figures 10 and 11. Replace worn belts or pulleys.

Bearings

Replace defective bearing(s). Lubricate bearings. Tighten collars and 
fasteners.

Wheel unbalance

Clean all dirt off wheel. Check wheel balance, rebalance in place if necessary.

Belts too tight or too loose

Adjust tension, see page 6, Figures 12 and 13.

Wheel improperly aligned and 
rubbing

Center wheel on inlet, page 6, Figure 8.

Loose drive or motor pulleys

Align and tighten. See Pre-Starting Checks, page 6.

Foreign objects in wheel or 
housing

Remove objects, check for damage or unbalance.

Fan base not securely anchored

Secure properly.

Motor hood loose and rattling

Tighten fasteners to secure motor hood.

Defective or loose motor 
bearings

Replace motor with same frame size, RPM-HP.

High 
horsepower

Fan

Check rotation of wheel, see page 6, Figure 9. Reduce fan speed.

Duct system

Resize ductwork. Check proper operation of face and bypass dampers. Check 
filters and access doors.

Fan doesn’t 
operate

Electrical supply

Check fuses/circuit breakers. Check for switches off. Check for correct supply 
voltage.

Drive

Check for broken belts. Tighten loose pulley or belts.

Motor

Ensure motor is correct horsepower and not tripping overload protector.

Motor 
overloads or 
overheats

Lubrication

Check for excessive or insufficient grease in the bearing.

Mechanical

Replace damaged bearing. Relieve excessive belt tension. Align bearings. 
Check for bent shaft.

Belt slippage

Adjust tension or replace bad belts, see page 6.

Over/Under line voltage

Contact power company.

Incorrect wheel rotation

Check motor wiring, see page 4, Figure 3.

Wheel RPM too high

Check drives or slow down fan by opening variable pitch pulley on motor 
shaft.

Undersized motor

Check motor ratings with catalog speed and air capacity chart.

Motor wired incorrectly

Check motor wiring to wiring diagram located on fan motor.

Reduced 
airflow

System resistance too high

Check system: Proper operation of backdraft or control dampers, obstruction 
in ductwork, clean dirty filters.

Unit running backwards

Correct as shown on page 6, Figure 9.

Excessive dirt buildup on wheels

Clean wheel.

Improper wheel alignment

Center wheel on inlets, see Pre-Starting Checks, on page 6.

Dampers closed

Inspect and repair.

Blocked duct/clogged filter

Clean or replace.

Belt slippage 

Replace and adjust tension.

Speed to slow

Check for correct drives.

WARNING

Before taking any corrective action, make certain unit 
is not capable of operation during repairs.

AVERTISSEMENT

Avant d’entreprendre toute action corrective, s’assurer 
que l’appareil ne pourra pas fonctionner durant les 
réparations.

Troubleshooting

Summary of Contents for XRUBS-140

Page 1: ...des as well as the National Electrical Code NEC and the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 The rotation of the wheel is critical It must be free to rotate without striking or rubbing any stationary objects 3 Motor must be securely and adequately grounded 4 Do not spin fan wheel faster than max cataloged fan RPM Adjustments to fan...

Page 2: ...ocal code authorities for specific requirements Storage Fans are protected against damage during shipment If the unit cannot be installed and operated immediately precautions need to be taken to prevent deterioration of the unit during storage The user assumes responsibility of the fan and accessories while in storage The manufacturer will not be responsible for damage during storage These suggesti...

Page 3: ...heel by hand ten to fifteen revolutions to distribute lubricant in motor If paint deterioration begins consideration should be given to touch up or repainting Fans with special coatings may require special techniques for touch up or repair Machined parts coated with rust preventive should be restored to good condition promptly if signs of rust occur Immediately remove the original rust preventive c...

Page 4: ...motor compartment through the breather tube For other non flammable applications the electrical supply should also be routed through the breather tube 7 Connect power supply wiring to the motor as indicated on the motor nameplate or terminal box cover Check the power source for compatibility with the requirements of your equipment 8 Check fan wheel for free rotation recenter if necessary Check set ...

Page 5: ...iances label Grease Trap Installation The polypropylene grease trap is designed to collect grease residue and avoid drainage onto roof surface Follow all local codes as well as the National Fire Protection Agency NFPA where applicable NFPA 96 Upblast fans shall have a drain directed to a readily accessible and visible grease receptacle not to exceed 1 gal 3 8L Refer to Document 476370 Grease Trap ...

Page 6: ... arms and drive frame angles in the same manner Four 4 fasteners in total Identical fasteners on opposing side must also be loosened 9 If adjustments are made it is very important to check the pulleys for proper alignment Misaligned pulleys lead to excessive belt wear vibration noise and power loss See Figure 11 CORRECT WRONG WRONG WRONG Figure 11 Figure 12 11 Belt tension should be adjusted to al...

Page 7: ...nt See Figure 9 on page 6 4 When the fan is started observe the operation and check for any unusual noises 5 With the system in full operation and all ductwork attached measure current input to the motor and compare with the nameplate rating to determine if the motor is operating under safe load conditions 6 Keep inlets and approaches to fan clean and free from obstruction Inspection Inspection of...

Page 8: ...enance are to be performed only by qualified personnel who are familiar with local codes and regulations and who are experienced with this type of equipment Motor maintenance is generally limited to cleaning and lubrication where applicable Cleaning should be limited to exterior surfaces only Removing dust buildup on motor housing ensures proper motor cooling Greasing of motors is only intended whe...

Page 9: ...requent lubrication is required A good quality lithium base grease conforming to NLGI Grade 2 consistency such as those listed in Table 3 may be used Dampers must open fully Use motorized dampers in low airflow applications to reduce losses Avoid sharp turns or entrance conditions which cause uneven flow Use turning vanes in elbows to reduce adverse effects Provide uniform airflow at fan inlet to ...

Page 10: ...tage Drive Check for broken belts Tighten loose pulley or belts Motor Ensure motor is correct horsepower and not tripping overload protector Motor overloads or overheats Lubrication Check for excessive or insufficient grease in the bearing Mechanical Replace damaged bearing Relieve excessive belt tension Align bearings Check for bent shaft Belt slippage Adjust tension or replace bad belts see page ...

Page 11: ...meplate with model number and serial number embossed This information will assist the local representative and the factory in providing service and replacement parts Before taking any corrective action make certain unit is not capable of operation during repairs NOTE For replacement the windband vertical supports drain trough and curb cap with mounting holes comes as one complete assembly Vertical...

Page 12: ...eserves the right to change specifications without notice Product warranties can be found online at accurex com either on the specific product page or in the Warranty section of the website at Accurex com Resources Warranty Our Commitment P O Box 410 Schofield WI 54476 Phone 800 333 1400 Fax 715 241 6191 Parts 800 355 5354 accurex com ...

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