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Upblast Centrifugal Roof Exhaust

10

Recommended Bearing Lubrication 
Frequency in Months

A good quality lithium base grease, conforming to NLGI 
Grade 2 consistency, such as those listed in Table 2 
may be used.

Table 2: Grease Manufacturers

Manufacturer 

Grease (NLGI #2)

U.S. Electric Motors

Grease No. 83343

Chevron U.S.A. Inc

Chevron SRI Grease #2

Mobil Oil Corporation

Mobilith

Mobil 532

Texaco, Inc.

Premium BRB #2

Texaco Multifak #2

Amoco Oil Co.

Rykon Premium #2

Exxon

Unirex N2

Shell

B Shell Alvania #2

Table 1: Suggested Fan Bearing Lubrication Intervals

Interval 

(months)

Type of Service

1 to 3

Heavy duty in dirty, dusty locations; high ambient 
temperatures; moisture laden atmosphere; vibration.

3 to 6

12 to 24 hours per day, heavy duty, or if moisture is 
present

6 to 12

8 to 16 hours per day in clean, relatively dry 
atmosphere

12 to 18

Infrequent operation or light duty in clean atmosphere

NOTE

If unusual environment conditions exist (extreme 
temperature, moisture or contaminants) more frequent 
lubrication is required.

Belt and Bearing Maintenance

  1.  Belts tend to stretch after a period of time. They 

should be checked periodically for wear and 
tightness. When replacing belts, use the same type 
as supplied with the unit.

  2.  Matched belts should always be used on units with 

multi-groove pulleys.

  3.  For belt replacement, loosen tensioning device 

enough to allow removal of the belt by hand.

  4.  Once installed, adjust belts as shown in 

“Pre-Starting Checks.”

  5.  To ensure tightness, check pulley setscrews. Proper 

keys must be in keyways.

  6.  Fan RPM should not be readjusted. Only use 

pulleys of identical size and type when replacing 
pulleys.

  7.  Shaft bearings can be classified in two groups: 

relubricating and non-relubricating. All non- 
relubricating bearings on belt drive fans are factory 
lubricated and require no further lubrication under 
normal use (between -20º to 180ºF 

(-29º to 82ºC)

 in 

a relatively clean environment).

  8.  On belt drive fans, the standard cast pillow block 

bearings are factory lubricated and are provided 
with external grease fittings. Annual lubrication 
is recommended, or more frequently if needed, 
see Table 1. Do not over-grease. Use only one or 
two shots of lubricant with a hand gun. Maximum 
hand gun rating is 40 psi. Rotate bearings during 
lubrication where good safety practice permits. 
Caution should be employed to prevent over 
packing or contamination. 

  9.  Units installed in hot, humid or dirty locations 

should be equipped with special bearings. These 
bearings will require frequent lubrication. Caution 
should be employed to prevent over packing or 
contamination.

 10.  Grease fittings should be wiped clean. The unit 

should be in operation while lubricating bearings. 
Extreme care should be used around moving parts. 

 11.  Grease should be pumped in very slowly until a 

slight bead forms around the seal. A high grade 
lithium base grease should be used (see Table 2).

 12.  During the first few months of operation, check 

bearing set screws periodically to ensure tightness.

 13.  If unit is to be left idle for an extended period, 

remove belts and store in a cool, dry place to avoid 
premature belt failure.

3.  Install the two bushing socket head cap screws 

into the aligned holes by hand (or without excessive 
torque) until the heads of the socket head cap 
screws are seated against the mating surface. 

4.  Adjust the height of the wheel in the fan relative to 

the inlet venturi then tighten the two socket head 
cap screws an eighth turn at a time in an alternating 
fashion and to a torque of 10 ft-lbs.

Summary of Contents for XRUD Direct Drive

Page 1: ...icals Replace cord immediately if damaged 6 Verify that the power source is compatible with the equipment Direct Drive Upblast Centrifugal Exhaust Fan These fans are specifically designed for roof and wall mounted applications The maximum continuous operating temperature for fan sizes 099 300 is 400 F 204 C and for fan sizes 060 095 is 130 F 54 C Direct drive fans are available with nominal wheel d...

Page 2: ...oid lifting fans in a way that will bend or distort fan parts Never pass slings or timbers through the venturi of fan Fans with special coatings or paints must be protected in handling to prevent damage 4 Drive Frame Lifting Points 2 Bearing Plate Lifting Points Hook With Safety Latch Supplied by others Figure 2 Screw Screw Figure 3 Figure 1 Handling Direct and Belt Drive Units Lift Direct Drive u...

Page 3: ...isture proof paper or polyethylene sheathing Aisles between parts and along all walls should be provided to permit air circulation and space for inspection IMPORTANT Installation troubleshooting and parts replacement are to be performed only by qualified personnel Consult and follow all applicable national state and local codes They will supercede this document Outdoor Fans designed for outdoor ap...

Page 4: ...terial 6 Verify power line wiring is de energized before connecting fan motor to power source 7 For commercial kitchen and UL Listed emergency smoke control applications the electrical supply must enter the motor compartment through the breather tube For other non flammable applications the electrical supply can be routed through the conduit chase between the curb cap and the bottom of the motor co...

Page 5: ...er DO NOT install it Perform steps 3 12 of General Ventilation Installation IMPORTANT The size of the duct must be equal to or larger than the inlet opening of the fan To comply with NFPA 96 the fan discharge must be a minimum of 40 in 1016 mm above the roof surface and a minimum of 10 ft 3048 mm from any building air intake Per NFPA 96 ductwork to an upblast discharge exhaust fan must be construc...

Page 6: ... Hinge Kit Fan to Curb Mounting 5 16 inch 7 9 mm self drilling fasteners are to be installed on each side of fan with one fastener 4 inches 102 mm from each edge and one fastener in the center Figure 9 Fasteners are to be equally spaced Mounting for Severe Duty Installation Optional Hinged Base Mounting For installations that include the optional hinged base accessory the fan must be secured to th...

Page 7: ...NT La turbine doit impérativement tourner dans le bon sens Une rotation en sens inverse entraînerait de mauvaises performances de soufflage une surcharge du moteur voire un grillage du moteur CORRECT WRONG WRONG WRONG Figure 15 Belt Drive Pre Starting Belt Tension Checks 4 Always loosen tension enough to install belts without stretching Do not force belt s see Figure 14 Forcing belts will break th...

Page 8: ... system in full operation and all ductwork attached measure current input to the motor and compare with the nameplate rating to determine if the motor is operating under safe load conditions 6 Keep inlets and approaches to fan clean and free from obstruction IMPORTANT Adjust tighten belt tension after the first 24 48 hours of operation 9 The adjustable motor pulley is factory set for the RPM speci...

Page 9: ...gn the unthreaded holes of the hub with the threaded holes of the tapered bushing Reverse Mounting Slide the wheel and hub assembly onto the fan shaft followed by the bushing and shaft key If present use the keyway setscrew to hold the shaft key and bushing in place but DO NOT overtighten as this can damage the bushing Align the unthreaded holes of the tapered bushing with the threaded holes of th...

Page 10: ...can be classified in two groups relubricating and non relubricating All non relubricating bearings on belt drive fans are factory lubricated and require no further lubrication under normal use between 20º to 180ºF 29º to 82ºC in a relatively clean environment 8 On belt drive fans the standard cast pillow block bearings are factory lubricated and are provided with external grease fittings Annual lubr...

Page 11: ...ey Drive Frame Assembly Vibration Isolators Vertical Support Windband Wheel Breather Tube Birdguard in tube Hoodband Disconnect Switch Hoodband Bracket Horizontal Support Belt Drive Direct Drive Curb Cap Venturi Wheel Vibration Isolators Motor Hoodband Conduit Chase Horizontal Support Vertical Support Hood Clip Motor Cover Birdguard Breather Tube Motor Support Pan Disconnect Drain Trough Windband ...

Page 12: ...e ductwork Check proper operation of face and bypass dampers Check filters and access doors Fan does not operate Electrical supply Check fuses circuit breakers Check for switches off Check for correct supply voltage Drive Check for broken belts Tighten loose pulleys or belts Motor Ensure motor is correct horsepower and not tripping overload protector Motor overloads or overheats Lubrication Check ...

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