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Upblast Centrifugal Roof Exhaust

3

When lifting a Belt Drive unit onto the roof, use either 
the four lifting points on the drive frame or the two lifting 
points on the bearing plate if present, see Figure 2 for 
lifting points. Access to the drive frame is accomplished 
by removing the screws pointed out in Figure 3

.

 The 

cover can then be removed and placed on a flat surface 
in an area protected from strong winds.

When the Direct and/or Belt Drive unit is on the roof, 
move fan to desired location using lifting points and 
fasten securely through mounting holes in base. Shims 
may be necessary depending upon roofing material 
thickness.

The motor amperage and voltage ratings must be 
checked for compatibility to supply voltage prior to 
final electrical connection. For Direct and/or Belt Drive 
installations, the electrical supply should be routed 
through the conduit chase located between the curb 
cap and the bottom of the motor compartment or 
through the breather tube. Wiring must conform to local 
and national codes.

Storage

Fans are protected against damage during shipment.  
If the unit cannot be installed and operated immediately, 
precautions need to be taken to prevent deterioration of 
the unit during storage. The user assumes responsibility 
of the fan and accessories while in storage. The 
manufacturer will not be responsible for damage  
during storage. These suggestions are provided solely 
as a convenience to the user.

Indoor

The ideal environment for the storage of fans and 
accessories is indoors, above grade, in a low humidity 
atmosphere which is sealed to prevent the entry of 
blowing dust, rain or snow. Temperatures should be 
evenly maintained between 30° to 110°F 

(-1° to 43°C)

 

(wide temperature swings may cause condensation 
and “sweating” of metal parts). All accessories must be 
stored indoors in a clean, dry atmosphere. Remove any 
accumulations of dirt, water, ice or snow and wipe dry 
before moving to indoor storage. To avoid “sweating” of 
metal parts, allow cold parts to reach room temperature. 
To dry parts and packages, use a portable electric 
heater to get rid of any moisture buildup. Leave 
coverings loose to permit air circulation and to allow for 
periodic inspection. 

The unit should be stored at least 3½ inches 

(89 mm)

 

off the floor on wooden blocks covered with moisture 
proof paper or polyethylene sheathing. Aisles between 
parts and along all walls should be provided to permit 
air circulation and space for inspection.

IMPORTANT

Installation, troubleshooting and parts replacement 
are to be performed only by qualified personnel. 
Consult and follow all applicable national, state and 
local codes. They will supercede this document.

Outdoor

Fans designed for outdoor applications may be stored 
outdoors, if absolutely necessary. Roads or aisles for 
portable cranes and hauling equipment are needed.

The fan should be placed on a level surface to prevent 
water from leaking into the fan. The fan should be 
elevated on an adequate number of wooden blocks so 
that it is above water and snow levels and has enough 
blocking to prevent it from settling into soft ground. 
Locate parts far enough apart to permit air circulation, 
sunlight and space for periodic inspection. To minimize 
water accumulation, place all fan parts on blocking 
supports so that rain water will run off.

Do not cover parts with plastic film or tarps as these 
cause condensation of moisture from the air passing 
through heating and cooling cycles.

Fan wheels should be blocked to prevent spinning 
caused by strong winds.

Inspection and Maintenance  
During Storage

While in storage, inspect fans once per month. Keep a 
record of inspection and maintenance performed.

If moisture or dirt accumulations are found on parts, 
the source should be located and eliminated. At each 
inspection, rotate the wheel by hand ten to fifteen 
revolutions to distribute lubricant in motor. If paint 
deterioration begins, consideration should be given to 
touch-up or repainting. Fans with special coatings may 
require special techniques for touch-up or repair.

Machined parts coated with rust preventive should be 
restored to good condition promptly if signs of rust 
occur. Immediately remove the original rust preventive 
coating with petroleum solvent and clean with lint-free 
cloths. Polish any remaining rust from surface with 
crocus cloth or fine emery paper and oil. Do not destroy 
the continuity of the surfaces. Thoroughly wipe clean 
with Tectyl

®

 506 (Ashland Inc.) or the equivalent. For 

hard to reach internal surfaces or for occasional use, 
consider using Tectyl

®

 511M Rust Preventive, WD-40

®

 

or the equivalent.

Removing From Storage

As fans are removed from storage to be installed in  
their final location, they should be protected and 
maintained in a similar fashion until the fan equipment 
goes into operation.

Summary of Contents for XRUD Direct Drive

Page 1: ...icals Replace cord immediately if damaged 6 Verify that the power source is compatible with the equipment Direct Drive Upblast Centrifugal Exhaust Fan These fans are specifically designed for roof and wall mounted applications The maximum continuous operating temperature for fan sizes 099 300 is 400 F 204 C and for fan sizes 060 095 is 130 F 54 C Direct drive fans are available with nominal wheel d...

Page 2: ...oid lifting fans in a way that will bend or distort fan parts Never pass slings or timbers through the venturi of fan Fans with special coatings or paints must be protected in handling to prevent damage 4 Drive Frame Lifting Points 2 Bearing Plate Lifting Points Hook With Safety Latch Supplied by others Figure 2 Screw Screw Figure 3 Figure 1 Handling Direct and Belt Drive Units Lift Direct Drive u...

Page 3: ...isture proof paper or polyethylene sheathing Aisles between parts and along all walls should be provided to permit air circulation and space for inspection IMPORTANT Installation troubleshooting and parts replacement are to be performed only by qualified personnel Consult and follow all applicable national state and local codes They will supercede this document Outdoor Fans designed for outdoor ap...

Page 4: ...terial 6 Verify power line wiring is de energized before connecting fan motor to power source 7 For commercial kitchen and UL Listed emergency smoke control applications the electrical supply must enter the motor compartment through the breather tube For other non flammable applications the electrical supply can be routed through the conduit chase between the curb cap and the bottom of the motor co...

Page 5: ...er DO NOT install it Perform steps 3 12 of General Ventilation Installation IMPORTANT The size of the duct must be equal to or larger than the inlet opening of the fan To comply with NFPA 96 the fan discharge must be a minimum of 40 in 1016 mm above the roof surface and a minimum of 10 ft 3048 mm from any building air intake Per NFPA 96 ductwork to an upblast discharge exhaust fan must be construc...

Page 6: ... Hinge Kit Fan to Curb Mounting 5 16 inch 7 9 mm self drilling fasteners are to be installed on each side of fan with one fastener 4 inches 102 mm from each edge and one fastener in the center Figure 9 Fasteners are to be equally spaced Mounting for Severe Duty Installation Optional Hinged Base Mounting For installations that include the optional hinged base accessory the fan must be secured to th...

Page 7: ...NT La turbine doit impérativement tourner dans le bon sens Une rotation en sens inverse entraînerait de mauvaises performances de soufflage une surcharge du moteur voire un grillage du moteur CORRECT WRONG WRONG WRONG Figure 15 Belt Drive Pre Starting Belt Tension Checks 4 Always loosen tension enough to install belts without stretching Do not force belt s see Figure 14 Forcing belts will break th...

Page 8: ... system in full operation and all ductwork attached measure current input to the motor and compare with the nameplate rating to determine if the motor is operating under safe load conditions 6 Keep inlets and approaches to fan clean and free from obstruction IMPORTANT Adjust tighten belt tension after the first 24 48 hours of operation 9 The adjustable motor pulley is factory set for the RPM speci...

Page 9: ...gn the unthreaded holes of the hub with the threaded holes of the tapered bushing Reverse Mounting Slide the wheel and hub assembly onto the fan shaft followed by the bushing and shaft key If present use the keyway setscrew to hold the shaft key and bushing in place but DO NOT overtighten as this can damage the bushing Align the unthreaded holes of the tapered bushing with the threaded holes of th...

Page 10: ...can be classified in two groups relubricating and non relubricating All non relubricating bearings on belt drive fans are factory lubricated and require no further lubrication under normal use between 20º to 180ºF 29º to 82ºC in a relatively clean environment 8 On belt drive fans the standard cast pillow block bearings are factory lubricated and are provided with external grease fittings Annual lubr...

Page 11: ...ey Drive Frame Assembly Vibration Isolators Vertical Support Windband Wheel Breather Tube Birdguard in tube Hoodband Disconnect Switch Hoodband Bracket Horizontal Support Belt Drive Direct Drive Curb Cap Venturi Wheel Vibration Isolators Motor Hoodband Conduit Chase Horizontal Support Vertical Support Hood Clip Motor Cover Birdguard Breather Tube Motor Support Pan Disconnect Drain Trough Windband ...

Page 12: ...e ductwork Check proper operation of face and bypass dampers Check filters and access doors Fan does not operate Electrical supply Check fuses circuit breakers Check for switches off Check for correct supply voltage Drive Check for broken belts Tighten loose pulleys or belts Motor Ensure motor is correct horsepower and not tripping overload protector Motor overloads or overheats Lubrication Check ...

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