ACHI IR12000, Manual

Page 1: ...1 IR12000 ACHI IR12000 BGA Rework Station power requirement Use a smaller power supply voltage fluctuation ...

Page 2: ...om and preheating Upper heater Ceramic ELSTEIN RFS 80 400 Ceramic Made in Germany CE Passed Upper heater consumption IR 400 W Upper heater size 80 mm 80 mm Bottom Preheater consumption IR 2400W Hot air 800W total 3200W Bottom heater size 350 mm 210 mm Amount of Curves Storage Unlimited curve storage Curve display On drawer design 7 high definition touch screen Environmental Requirements ...

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Page 4: ...ng equipment at work Press the button 5 Lower heating nozzle To focus the hot air Pull air from the BGA suitable location 6 Emergency stop button Emergency stop Press the button 7 light button light switch Press the button 8 Touch screen Data storage system platform 9 Temperature Interface Connect an external galvanic measure the actual temperature Directly connect temperature line 10 Infrared hea...

Page 5: ...part of the supporting frame Prevent the PCB board fall down Move the right position to withstand 14 Top heater Infrared heating plate 15 Power switch 16 The lower temprature zone height adjustment handle Adjust the lower nozzle distance from the PCB board Rotating the handle 17 Vacuum suction pen 18 Bottom IR Preheater select switch 19 Tension adjustment knob lock the upper zone of before and aft...

Page 6: ...CPU block Various shield cover and component slot get repaired much easier 3 ACHI IR12000 was packaged with 6pcs rework support jig There are 6pcs Screw holes in left and right sides and 34pcs in the front and back sides which could help to fix the mainboard in any position ...

Page 7: ... profile display can be used to analyzed and correct parameters if necessary 5 Three temperature areas Top IR Heater Bottom Hot air Heater and Preheating IR Plates can independently heat and are multiple controllable and adjustable to ensure best integration of different temperature areas Heating temperature time angle cooling and vacuuming can all be set on the interface ...

Page 8: ...ble according to different BGA Curve analysis setting and adjustment are all accessible via Touch Screen Three heating areas adopts independent PID calculation to control heating process to enable more accurate and precise temperature control 7 Uses advanced OMEGA K type thermocouple and the temperature detection is much more accurate ...

Page 9: ...ime temperature profile 9 Flexible and convenient removable fixture on the PCB board which protect sand prevent damage to PCB It can also adapt to rework various BGA packages 10 Various sizes of Bottom BGA nozzles which can be adjusted 360 degree for easy installation and replacement 11 It uses high powered blower to enable fast cooling of PCB board and prevent it from deformation There are also i...

Page 10: ...g to get the workers prepared Cooling system will start after vertical wind stopped heating When the temperature drops to room temperature the cooling process will stop so that the machine will not age after heated up 13 Equiped Emergency Switch and Automatic power off protection device help avoid accident when emergency happens ...

Page 11: ...tilated dry place 4 Stable flat areas less susceptible to vibration 5 Clean with less dust room 6 No placing heavy objects on top of the control box 7 Without the affect of air conditioners heaters and fans 8 Reserved for 30cm to move and rotate around the upper for the back of rework station Cautions when using the rework station 1 Do not use fans or other devices directly to the BGA rework stati...

Page 12: ...he metal objects or liquids fall into the repair station when it works immediately disconnect the power unplug the power cord until the machine to cool down then completely remove litter dirt if dirt left there is odor when reboot 9 When abnormal heating or smoking immediately disconnect the power and inform the technical service to repair It needs to disconnect the wires between the electrical bo...

Page 13: ...13 2 The touch screen shows interface as below you can select your target language ...

Page 14: ...14 3 Choose English turn up below interface ...

Page 15: ...15 4 After input password below interface shows ...

Page 16: ...ents and 8 constant temperature segments But for IR heating machine 3 ramp up and 3 constant temp segments are enough You can certify the temperature parameters in the current interface and it only can be run one time after you start the citified profile without being saved If you want to save you need to refer to how to save temperature profile If the temperature profile is not the one you need y...

Page 17: ...17 6 Click and Click to run the current selected temperature profile ...

Page 18: ...wn different needs ACHI IR 12000 can store massive profiles and users can select any one to use at any time easily Which saves much time How to select profile 1 Click to enter into below interface 2 Touch to enter below interface and select the temperature number then ...

Page 19: ...ction to main interface to and run the selected profile How to certify the parameters 1 After click the to enter into the below interface You can change the current parameters to your own setting as below After certify the ...

Page 20: ...g all the parameters of the three temperature zones then click to store the profile After save the profile you can name the profile by touch and input the name then Also you can save it by touching to save the current profile certified ...

Page 21: ...ly without any change And touch again the machine will proceed the normal heating process The parameters already set before the machine is shipped out from factory users are no need to change ACHI IR12000 can monitor the whirling speed of the cooling fan for top infrared and bottom hot air heater And the minimum whirling speed can be set If the fan stop working or less than the minimum setting val...

Page 22: ... on the infrared BGA rework station to check whether bottom hot air nozzle are with cold blowing If not DO NOT touch START button to avoid burn the bottom heaters 1st 2nd 3rd Upper Temp 150 180 220 Upper Rate 3 3 3 Time Constant 100 60 80 Lower Temp 150 180 210 Lower Rate 3 3 3 Time Constant 30 30 30 Infrared Temp 180 0 0 Infrared Rate 3 0 0 Time Constant 300 0 0 1st 2nd 3rd Upper Temp 180 220 240...

Page 23: ...GA and PCB board and the hot air nozzles blow cold wind now Move the top heater up to make sure the infrared plate is 3 5cm away from the BGA surface and after getting cooling for 30 to 40 seconds or the Start button indicator off move the PCB board away from the fixture 5 Before soldering the BGA make sure the PCB pads and BGA solder balls are 100 ok After place the BGA we should do cosmetic exam...