aci CLASSIC Fibre, Operating Instructions Manual

Page 1: ...Mark your territory LASER MARKING SYSTEMS Operating Instructions Workstation CLASSIC Fibre Workstation CLASSIC Fibre XL ...

Page 2: ...pect of the form equipment and technology at any time Reprinting copying or translating this document in whole or in part is forbidden without the express written permission of ACI Laser GmbH All rights under the copyright laws are expressly reserved by ACI Laser GmbH The manufacturer shall only be responsible for the safety characteristics of this device within the scope of the legally applicable...

Page 3: ... Technical Customer Service 11 3 Safety 12 3 1 Basic Safety Instructions 12 Laser safety 12 Emissions 13 General 13 Start up 13 Operation 14 Maintenance care 14 3 2 Labels at the Device 15 Warning signs 15 Type plate 16 4 Description 17 4 1 Intended Purpose 17 4 2 Views of the Device 18 Front side 18 Rear side 19 4 3 Technical Specifications 20 Laser marking system 20 ...

Page 4: ...hting 21 Extraction 21 Operation 21 Laser protection class 21 Interfaces 21 Electrical data 21 Operating conditions 22 Weight without laser 22 Options 22 4 4 Scope of Delivery 22 5 Installation 23 5 1 Unpacking 23 5 2 Setting Up 24 5 3 Assembly 25 5 3 1 Connections 25 Rear side 25 Workroom 25 5 3 2 Laser Marking Device Assembly 26 5 3 3 Extraction Assembly 26 5 3 4 Power Connection 26 5 3 5 Connec...

Page 5: ...31 6 3 Handling 31 6 4 Fault Finding 32 7 Maintenance Repair Care 33 Cleaning 33 8 Scrap Disposal 34 9 Appendix 35 9 1 Wiring Diagram 35 9 2 Drawing of the T Slot Plate 37 9 3 Assembly Dimensions 38 9 4 Drawing of the Axis Stroke 40 9 5 Illustration of the Rotary Module 41 9 6 Illustration of the Working Areas 42 9 7 EC Conformity Declaration 43 10 Index 45 ...

Page 6: ...Table of Contents 6 ...

Page 7: ...ant Information Our products are developed and manufactured under strict quality monitoring to give a long and fault free service life This guarantees highest quality and a long life easy and safe operation functional design optimization for the intended purpose The Workstation CLASSIC Fibre is state of the art The Declaration of Conformity con firms that the manufacturer has complied with the rel...

Page 8: ...d purpose shall be deemed to be improper use The workstation must not be used by persons who have not read or understood these operating instructions persons who have not been instructed in the proper operation persons who are under the influence of alcohol and or drugs or persons whose alertness is impaired by medicines or other influences The workstation must not be used if protective safety dev...

Page 9: ...ety instructions Additional information on working with the device and protection of the environmental are emphasised as follows DANGER RISK OF DEATH OR SERIOUS INJURIES Indication of an imminent danger which will result in death or serious injuries if the appropriate precautionary measures are not taken WARNING DANGER OF INJURIES AND OR RISK OF PROPERTY DAMAGE Indication of an immediately impendi...

Page 10: ...cturer is responsible for returning repairs under warranty to the customer the customer is responsible for returning the device to the manufacturer The manufacturer does not accept any liability if the product has been damaged by incorrect handling or operation or as a result of improper use if seals on the device have been broken for damage caused by use under unauthorized environmental condition...

Page 11: ...4 D 99428 Grammetal OT Nohra Germany Phone 49 3643 4152 0 Fax 49 3643 4152 77 service ACI Laser de www ACI Laser de NOTICE The workstation may only be maintained and repaired by the manufacturer Any manipulations on the device or breaking the warranty seal will void any claims under warranty ...

Page 12: ...ith an integrated laser marking device can be operated in laser protection class 1 The laser protection screen in the viewing window is matched to the characteristics of the laser marking device The specification corresponds at least to the required protection lev el and can be taken from the adhesive label on the window Only use the workstation and laser marking device in the combination supplied...

Page 13: ...rk Place General Read the Operating Instructions and keep them at hand at all times Follow the Operating Instructions for the laser marking device Follow the Operating Instructions for the air conditioner and the instructions for any oth er devices made by other manufacturers for example extraction units Do not mark any easily flammable or combustible materials Start up Each time before starting u...

Page 14: ...plate The effectiveness of the protective conductor must be regularly checked and confirmed by an authorized skilled worker If a defect occurs in the workstation it must be disconnected from the power supply system and secured against being switched on again Maintenance care Maintenance and repair work on the workstation may only be performed by the manu facturer Disconnect the device from the pow...

Page 15: ... signs The warning signs on the device indicate possible residual hazards On the workroom door Warning about laser radiation Laser Klasse 1 Kla ssif izie rt nac h DIN EN 608 25 1 10 200 3 Laser Klasse 1 Klassifiziert nach DIN EN 60825 1 2015 07 ...

Page 16: ...0 230VAC 50 60Hz 01 2020 ACI Laser GmbH info ACI Laser de www ACI Laser de fax 49 0 3643 4152 77 phone 49 0 3643 4152 0 Germany 99428 Grammetal OT Nohra Steinbrüchenstraße 14 Vor Öffnen des Gehäuses Netzstecker ziehen Avant d enlever le capot débrancher l appareil Disconnect power before opening cover Model Modell Serial Number Seriennummer Manufacturer Hersteller Date of Manufacturing Herstelldat...

Page 17: ...g on the laser system and objective used a marking field of maximum 180 mm x 180 mm is available The integrated electrically driven Z axis allows marking on workpieces with differing heights The stroke length of the Z axis is 150 mm A focus finder consisting of two pilot lasers assist the operator in setting up the proper working distance within a few seconds The electrically driven safety door en...

Page 18: ...Device Front side There are also additional connections in the workroom 1 Safety door 2 Viewing window 3 T slot plate 4 Workroom 5 Control panel 6 Power switch Lase r Klasse 1 Klas sifiz iert nac h DIN EN 608 25 1 10 200 3 4 5 6 3 2 1 ...

Page 19: ...Description 19 Rear side 1 Connections rear side 2 Extraction connector 3 Type plate 4 Fiber laser cable 4 1 2 3 ...

Page 20: ...m Operation Integrated membrane keyboard operating software Focus finder 2 pilot laser diodes Positioning and repetition accuracy Z axis 0 15 mm Safety door Automatically movable Max component heights and marking fields Maximum working areas The working areas correspond to the physical marking fields of the laser systems Objective Max compo nent height Marking field CLASSIC Fibre F Theta 163 150 m...

Page 21: ... the adhesive label on the window Lighting Integrated workroom lighting Extraction Connection for external extraction unit is ready Operation Integrated membrane keyboard operating software Laser protection class 1 Interfaces Interface USB 2 0 Power connection Connector for non heating apparatus filtered Electrical data Connection values 230 V 5 A 50 Hz 110 V 10 A 60 Hz Power consumption typical M...

Page 22: ...e Foot switch 4 4 Scope of Delivery Workstation connecting cable for USB 2 0 laser interface cable power cable control cable interlock extraction hose internal operating instructions Optional Extraction unit with control cable and extraction hose rotary module foot switch NOTICE Check that the delivery is complete and undamaged Please contact our service depart ment if you have any queries ...

Page 23: ...Installation 23 5 Installation 5 1 Unpacking 1 Workstation 2 Lid 3 Carton 4 Pallet 5 Fixing screws 1 2 3 1 4 5 ...

Page 24: ... workstation 1 with a suitable device such as a lifting truck and remove the fixing screws 5 5 Place the device on a suitable flat surface 6 Remove the accessories from the workroom and put them in a safe place 7 Check the scope of delivery 5 2 Setting Up 1 Place the workstation on a stable flat table 2 Use a spirit level to check that the workstation is horizontal It can be adjusted by screwing t...

Page 25: ... Power switch 2 Power input module with fuse module 3 Laser I O 4 USB interface to the PC 5 Interlock 6 Extraction 7 External start I 0 3 2 4 5 1 3 2 4 1 7 2 5 6 1 4 3 1 2 3 4 5 6 7 1 Power 2 2 Power 1 3 Laser I O 4 Adapter for rotary module 3 2 4 5 1 3 2 4 5 1 1 2 3 4 ...

Page 26: ...arking device 5 3 3 Extraction Assembly 1 Connect the control cable between the extraction unit and the workstation 2 Connect the extraction hose 3 Connect the power cable to an earthed socket 5 3 4 Power Connection 1 Ensure that the device power switch is switched off 2 Connect the supplied power cable to the power input module of the workstation 3 Connect the power cable to an earthed socket NOT...

Page 27: ... be connected 1 Unscrew the 2 part front cover plate the rear cover plate and the mounting block 2 Plug in the supply cable and the BDO fiber laser cable Ensure that the fiber laser cable is not kinked observe the operating instructions of the laser marking device 1 Mounting block 2 Workstation real wall 3 Front cover plate 2 part 4 Rear cover plate 1 1 2 4 3 3 ...

Page 28: ...in before you bring your workstation into operation Have the mechanical and electrical installations been performed correctly and com pletely Does the fuse for the device correspond to the available operating voltage 110 V 10 AT or 230 V 5 AT Do the environmental conditions meet the requirements temperature air humidity Are you familiar with the essential laser protection regulations Have all the ...

Page 29: ...trolled using the buttons on the operator control panel The rotary module is set up with the Rotation left right 4 buttons 1 Emergency stop button 2 Light on off 3 Focus on off 4 Rotation left right 5 Z axis top bottom 6 Open close door NOTICE Only the buttons enabled will be lit depending on the current settings 1 2 3 4 5 6 ...

Page 30: ...ises which poses danger to the operating personnel or the device system The emergency stop button stops movements of the door and axes and breaks the laser safety circuit WARNING DANGER OF INJURIES AND OR RISK OF PROPERTY DAMAGE Before releasing the emergency stop button ensure that the cause of the danger has been rectified NOTICE After the emergency stop button has been released the workstation ...

Page 31: ...rmation in the software manual 6 3 Handling The system is operated via the marking software All operating sequences are controlled from the control PC via the laser control interface of the laser marking device All the parameters are exclusively entered on the keyboard of the control computer This also applies to operation with the optional rotary module NOTICE Keep to the switching sequence on ea...

Page 32: ...stem Check the USB plug Device not switched on Switch on the device Axis motions very noisy System is not aligned horizontally Adjust the system Door does not fully close Foreign body in the door gap Remove the foreign body press the Door close button Safety circuit open Door not fully closed there may be a flat foreign body in the door gap Check and clear the door gap press the Door close button ...

Page 33: ... right to claim under warranty is lost as soon as third parties work on or modify the de vice Cleaning Clean the normally accessible areas of the workstation at regular intervals Do not use any sharp objects or aggressive cleaning agents for cleaning WARNING DANGER OF INJURIES AND OR RISK OF PROPERTY DAMAGE Ensure that the power plug has been pulled out before starting the maintenance and cleaning...

Page 34: ...valuable materials that should be supplied to recycling or recovery Please dispose of electrical and electronic equipment at qualified collecting points sepa rate from municipal waste ENVIRONMENT Protect the environment For a fee the customer will accept return of the laser device and dispose of it properly in a manner that is environmentally compatible ...

Page 35: ...1 OUT2 OUT3 OUT4 IN5 IN4 IN3 IN2 laser I O DSub9 F 1 6 2 7 3 8 4 9 5 CON12A rotary module DSub9 M 1 6 2 7 3 8 4 9 5 CON1 Connectors in working area Connectors on the rear panel cable connector according to IEC130 9 binder series 680 ext start START exhauster laser I O 1 2 3 4 5 24V GND 24V OUT 1 2 3 4 5 6 7 GND not PLe not PLe INTL2 INTL1 IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3 OUT4 IO GND 0 1 2 1 1 3 2 1 ...

Page 36: ... Micos adapter 30390058 DSub9F 3 2 4 5 1 3 2 4 5 1 3 2 4 1 Connection laser interface Connection laser I O interior not PLe not PLe INTL2 INTL1 IN1 IN2 IN3 IN4 OUT1 OUT2 OUT3 OUT4 IO GND IN5 0 2 1 1 2 2 2 2 3 3 2 4 4 2 5 5 2 6 6 2 7 7 2 8 8 2 9 9 2 0 1 0 3 1 1 1 3 2 1 2 3 3 1 3 3 4 1 4 3 5 1 5 3 6 1 6 3 7 1 7 3 8 1 19 X1 DSub37M IN5 IN2 IN3 IN4 IO GND OUT1 OUT2 OUT3 OUT4 1 2 3 4 5 6 7 8 9 X3A FSub...

Page 37: ...Appendix 37 9 2 Drawing of the T Slot Plate A 360 A 2 5 14 5 25 20 12 5 8 1 346 375 ...

Page 38: ...Appendix 38 9 3 Assembly Dimensions 70 101 70 79 450 22 370 938 760 918 650 1019 Ø 50 Workstation CLASSIC Fibre ...

Page 39: ...Appendix 39 70 101 70 79 450 22 430 938 760 918 730 1159 Ø 50 Workstation CLASSIC Fibre XL ...

Page 40: ...Appendix 40 9 4 Drawing of the Axis Stroke Workstation CLASSIC Fibre x min 200 mm max 350 mm Workstation CLASSIC Fibre XL x min 320 mm max 470 mm x ...

Page 41: ...Appendix 41 9 5 Illustration of the Rotary Module 100 92 ø 80 176 1 110 125 25 100 128 84 ...

Page 42: ...mm Marking field working area F Theta 163 110 mm x 110 mm F Theta 254 180 mm x 180 mm Maximum component height Workstation CLASSIC Fibre F Theta 163 150 mm Workstation CLASSIC Fibre XL F Theta 163 270 mm F Theta 254 143 mm 346 375 174 360 F Theta 163 Economy Business Fibre F Theta 254 ...

Page 43: ...aser protection housing with marking laser Type Laser protection housing Marking laser Applied EC directives and standards Directive 2014 30 EC through EN 55022 2010 Electromagnetic compatibility EN 55024 2010 A1 2015 Directive 2011 65 EU on Hazardous EN 61000 3 2 2014 Substances RoHS EN 61000 3 3 2013 EN 50581 2012 Directive 2006 42 EC through Machines EN ISO 12100 2010 EN ISO 13857 2008 EN 349 1...

Page 44: ...Appendix 44 ...

Page 45: ...3 Component height 20 Connection values 21 Connection with PC 28 Connections 25 Rear side 19 Workroom 18 Control panel 18 Customer service 11 D Date of manufacture 16 Defect 14 E EC conformity declaration 43 Electrical data 21 Emergency stop button 29 30 Releasing 30 Emissions 13 Extraction 13 21 ...

Page 46: ...quency range 16 Front side view 18 Fuse 16 21 28 H Height adjustment 20 I Improper use 8 Instructions 14 Intended use 8 Interfaces 21 L Laser marking device assembly 26 Laser marking system 20 Laser protection class 12 21 Laser protection screen 12 16 21 Laser safety 12 Laser safety circuit 31 Liability 8 Light on off 29 Lighting 21 ...

Page 47: ...or 29 Operating conditions 22 Operating voltage 16 28 Operation 14 21 29 Options 22 P Positioning and repetition accuracy 20 Power connection 26 Power consumption 16 21 Power input module 26 Power switch 18 R Rear side Connections 25 View 19 Repair work 14 33 Residual hazards 7 15 Rotary module 41 Rotation left right 29 S Safety door 18 20 ...

Page 48: ...9 Start up 13 Switching sequence 31 T Technical specifications 20 T slot plate 18 Drawing 37 Mounting area 20 Type plate 16 19 V View of device 18 Viewing window 18 W Warning signs 15 Warranty 10 33 Weight 22 Wiring diagram 35 Working area 20 Working temperature 22 Workroom 18 Connections 25 Z Z axis 20 29 ...

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Page 50: ...for Workstation CLASSIC Fibre Workstation CLASSIC Fibre XL Article number 10002189 Version EN 08 2019 03 ACI Laser GmbH Steinbrüchenstraße 14 D 99428 Grammetal OT Nohra Phone 49 3643 4152 0 Fax 49 3643 4152 77 info ACI Laser de www ACI Laser de ...