ACL ACL 5500, Installation Manual

Page 1: ...its entirety before installation of this burner Installation must be performed by a qualified technician and must adhere to the standards set by the local regulatory authorities ACL is not responsible for the misuse or incorrect application of this product Clear Rush Co Box 1898 5406 Township Road 325B Sundre AB T0M 1X0 Canada www clearrushco com www clearrushco com www clearrushco com 1 877 638 5...

Page 2: ...ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ...

Page 3: ...e time of 0 8 seconds CSA approved for Class I Div 2 location CSA approved C22 2 No 199 M89 Combustion safety controls and solid state Ignitors for Gas Oil burning Equipment CSA B149 3 10 compliant meets NFPA Standards Type 4x enclosure corrosive resistant and weatherproof POWER FAIL HI PRESSURE HIGH TEMPERATURE FLAME FAIL LOW PRESSURE PROOF OF CLOSURE REMOTE SHUTDOWN LOW LEVEL AUXILLARY 1 ACL 550...

Page 4: ... the controller will not attempt any re light solenoid outputs will de energize immediately and that specific shutdown will then be indicated on the annunciation panel The shutdown must be cleared before the controller will allow an ignition cycle In an application where the ACL 5500 is used to ignite and monitor two burners ignition will occur at both pilots simultaneously when a start is initiat...

Page 5: ...of each unit is clearly marked inside the door on the specification label and on the circuit board beside its respective terminal Incorrect polarity on 12 24 VDC units may result in damage to circuit board components The terminal marked ground is for supply or system ground and the terminal marked bonding ground is strictly for the ground wire to the burner assembly It is important that a ground w...

Page 6: ...ontacts close momentarily the unit initiates starting sequence This feature allows controller to use valves with proof of closure switches for ensuring main valve is closed before initiating an ignition When valve switch contacts are in an open state indicating the valve may be open the controller will not start The contacts must be closed in order for controller to start Once start is initiated t...

Page 7: ... 306A 0 156A 0 292A 0 200A POWER 36 72W 37 44W 3 504W 4 80W FREQUENCY 50 60 HERTZ 50 60 HERTZ SOLENOID OUTPUT RATINGS 5 amp 250 V Per Output 5 amp 250 V Per Output OPERATING TEMPERATURE 40 C to 60 C 40 C to 60 C FLAME SENSITIVITY 1 micro amp minimum 1 micro amp minimum FLAME FAILURE RESPONSE TIME 0 8 seconds maximum 0 8 seconds maximum SPARK RATE 25 sparks per second 25 sparks per second SPECIFICA...

Page 8: ...pply Voltage Aux S D 1 LL SD HT SD LP SD HP SD Remote Stop Button Remote Start Button Temp Switch Burner 1 S D Valve P O C MUST BE DRY CONTACTS MUST BE IN CLOSED POSITION INITIALLY FOR BURNER TO START To PLC or RTU for Remote Status Ignition Module To Ignitor Flame Rod 25 26 27 28 29 Power Alarm Valve Ground Bonding Ground 22 23 24 12 24 VDC Positive 12 24 VDC Negative System Ground Power Supply P...

Page 9: ...LY FOR BURNER TO START To PLC or RTU for Remote Status Ignition Module To Ignitor Flame Rod 25 26 27 28 29 Power Alarm Valve Ground Bonding Ground Ignition Module Burner 2 To Ignitor Rod Ground High Voltage Ignition Wire To Ignitor Flame Rod Nema 4 Metal Box Provided 4 Terminal Plug provided Red Blue Brown Yellow 22 23 24 12 24 VDC Positive 12 24 VDC Negative System Ground Power Supply Power Suppl...

Page 10: ... S D Valve P O C MUST BE DRY CONTACTS MUST BE IN CLOSED POSITION INITIALLY FOR BURNER TO START To PLC or RTU for Remote Status Ignition Module To Ignitor Flame Rod 25 26 27 28 29 Power Alarm Valve Ground Bonding Ground 22 23 24 120 240 HOT 120 240 NEU System Ground Power Supply Power Supply 120 240 VAC 30 31 32 33 SV SV SV Burner 1 Pilot 1 or 2 Valve System Alarm Status NC Solenoid 2 HOT Solenoid ...

Page 11: ...INITIALLY FOR BURNER TO START To PLC or RTU for Remote Status Ignition Module To Ignitor Flame Rod 25 26 27 28 29 Power Alarm Valve Ground Bonding Ground Ignition Module Burner 2 To Ignitor Rod Ground High Voltage Ignition Wire To Ignitor Flame Rod Nema 4 Metal Box Provided 4 Terminal Plug provided Red Blue Brown Yellow 22 23 24 120 240 HOT 120 240 NEU System Ground Power Supply Power Supply 120 2...

Page 12: ...lame Signal Test Procedure 1 Turn power off to ACL controller 2 Remove High Voltage Ignition wire from Ignition Module and insert meter leads with test harness as shown 3 Turn on power and initiate start sequence 4 Meter will give erratic readings during ignition period but should settle down between 1 2µA reading on meter 5 Adjust air shutter on pilot mixer and adjust pressure on regulator to ach...

Page 13: ...ner Front View Detail of Flame Rod Positioning Air dampening Deflector blades factory adjusted to 30 Field adjustable Pilot Nozzle Ignitor flame rod gap should be 1 8 to inside edge of nozzle ACL I ON Ignitor flame rod Pilot sight port Auxiliary air inlet Air Shutter ACL M Series Air fuel mixer Fuel Connection Venturi Burner Barrel ACL I ON Ignitor Flame rod ACL ON Nozzle Optimizer nozzle Ignitor ...

Page 14: ...LE A C L M a n u f a c t u r i n g AIR FUEL MIXER VENTURI GROUND LUG 3 4 PIPE BARREL FUEL CONNECTION M50A PILOT ASSEMBLY ACL IR ASSY 3 16 IGNITOR FLAME ROD ACL M50A PILOT NOZZLE NOZZLE INSERT LOCKNUT 1 8 ACL M50A Pilot Assembly ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ACL 5500 Combustion Safety Controller ...

Page 15: ...y should be set at 5 pounds Gap should be approx 1 8 and rod tip needs to be cut to a sharp point Check continutiy through the igniton cable should read 0 Ohms if not you will need to replace cable Ensure 11 5 volts minimum supply power for 12 24 or 119 VAC for 120 240 Check supply power to solenoid and check gas flow through solenoid Shorten gap setting to approx 1 8 and re cut the igntior rod ti...

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Page 20: ...ty of such items do not include shipping installation or set up Liability Statement ACL Manufacturing Inc Shall not be liable for any special indirect consequential or other damages of a like general nature including without limitation loss of profits or production or loss of expenses of any nature incurred by the buyer or any third party Clear Rush Co Box 1898 5406 Township Road 325B Sundre AB T0...