ACO Haustechnik LipuLift-P-B, Instructions For Use Manual

Page 1: ...ipuLift P B LipuLift P D P Werkstoff Polyethylen Material polyethylene B Basisausführung Basic version P Werkstoff Polyethylen Material polyethylene D Direktabsaugung Direct extraction LipuLift PF B LipuLift PF D P Werkstoff Polyethylen Material polyethylene F Flexible Einbautiefe Flexible installation depth B Basisausführung Basic version P Werkstoff Polyethylen Material polyethylene F Flexible E...

Page 2: ...2 176 LipuLift P PF B und D Verwendete Zeichen Symbols used Verweis Reference ...

Page 3: ...3 176 LipuLift P PF B und D DE EN DE Deutsch 4 EN English 90 ...

Page 4: ...Technische Daten 90 176 LipuLift P PF B und D Inhaltsverzeichnis 1 For your safety 94 2 Product description 101 3 Installation 135 ...

Page 5: ...EN Technische Daten 91 176 LipuLift P PF B und D 4 Operation 151 5 Regular testing inspection and maintenance 162 ...

Page 6: ...Technische Daten 92 176 LipuLift P PF B und D 6 Troubleshooting 165 7 Technical data 169 Appendix Commissioning report 174 ...

Page 7: ...EN Technische Daten 93 176 LipuLift P PF B und D Introduction ACO Service Target group Guarantee Declaration of Performance DoP ...

Page 8: ...For your safety 94 176 LipuLift P PF B und D 1 For your safety 1 1 Intended use Entry into the plant ...

Page 9: ...EN For your safety 95 176 LipuLift P PF B und D 1 2 Planning drainage systems Connecting sanitary drainage objects to grease separators ...

Page 10: ...For your safety 96 176 LipuLift P PF B und D Advanced wastewater treatment 1 3 Operational regulations Grease separator ...

Page 11: ...EN For your safety 97 176 LipuLift P PF B und D Pump station ...

Page 12: ...For your safety 98 176 LipuLift P PF B und D 1 4 Personnel qualifications Activities Person Knowledge 1 5 Personal protection equipment Mandatory sign Meaning ...

Page 13: ...EN For your safety 99 176 LipuLift P PF B und D Mandatory sign Meaning 1 6 Warnings Warning sign signal word Meaning DANGER WARNING CAUTION ATTENTION ...

Page 14: ...For your safety 100 176 LipuLift P PF B und D 1 7 Storage and Transport ATTENTION 1 8 Decommissioning and disposal ATTENTION ...

Page 15: ...EN Product description 101 176 LipuLift P PF B und D 2 Product description 2 1 Extension system Type designation Extension stages 2 2 Product features P PF B D B D General ...

Page 16: ...Product description 102 176 LipuLift P PF B und D P PF B D B D General Grease separator Pump station duo ...

Page 17: ...EN Product description 103 176 LipuLift P PF B und D P PF B D B D Connections ...

Page 18: ... 176 LipuLift P PF B und D 2 3 Design 2 3 1 LipuLift P B Anzeig e Störung Pumpe 1 Pum p e2 B etri eb N achl auf Autom ati k H andb et ri eb H ochw as ser Al arm MultiControl Duo Auswahl Quittung HAN D 0 AUTO P umpe 1 Pump e 2 ...

Page 19: ...EN Product description 105 176 LipuLift P PF B und D Components 3 in 1 On site connection pipes Dimensions table Nominal size Nominal diameter Dimensions mm NS DN OD H1 L1 L2 ZT ...

Page 20: ...n 106 176 LipuLift P PF B und D 2 3 2 LipuLift P D Anzeig e Störung Pumpe 1 Pum p e2 B etri eb N achl auf Autom ati k H andb et ri eb H ochw as ser Al arm MultiControl Duo Auswahl Quittung HAN D 0 AUTO P umpe 1 Pump e 2 ...

Page 21: ...EN Product description 107 176 LipuLift P PF B und D Components 3 in 1 On site connection pipes Dimensions table Nominal size Nominal diameter Dimensions mm NS DN OD H1 L1 L2 ZT ...

Page 22: ...n 108 176 LipuLift P PF B und D 2 3 3 LipuLift PF B Anzeig e Störung Pumpe 1 Pum p e2 B etri eb N achl auf Autom ati k H andb et ri eb H ochw as ser Al arm MultiControl Duo Auswahl Quittung HAND 0 AUTO P umpe 1 Pump e 2 ...

Page 23: ...EN Product description 109 176 LipuLift P PF B und D Components 3 in 1 On site connection pipes Dimensions table Nominal size Nominal diameter Dimensions mm NS DN OD H1 L1 L2 ...

Page 24: ...n 110 176 LipuLift P PF B und D 2 3 4 LipuLift PF D Anzeig e Störung Pumpe 1 Pum p e2 B etri eb N achl auf Autom ati k H andb et ri eb H ochw as ser Al arm MultiControl Duo Auswahl Quittung HAND 0 AUTO P umpe 1 Pump e 2 ...

Page 25: ...EN Product description 111 176 LipuLift P PF B und D Components 3 in 1 On site connection pipes Dimensions table Nominal size Nominal diameter Dimensions mm NS DN OD H1 L1 L2 ...

Page 26: ...Product description 112 176 LipuLift P PF B und D 2 4 Operating principle 2 4 1 LipuLift P B and LipuLift PF B Figure LipuLift PF B Pump station water level Grease separator ...

Page 27: ...EN Product description 113 176 LipuLift P PF B und D Sampling point Pump station duo ...

Page 28: ...Product description 114 176 LipuLift P PF B und D 2 4 2 LipuLift P D and LipuLift PF D Figure LipuLift PF D Pump station water level Grease separator ...

Page 29: ...EN Product description 115 176 LipuLift P PF B und D Sampling point Pump station duo ...

Page 30: ...ion or use Plant parts Weight kg Image P PF B D B D Anze ige Stö run g Pu mp e1 P um pe2 Be trie b Na ch la uf Au to ma tik Ha nd be trieb Ho ch wa sse r Ala rm Mul tiControl Duo Auswa hl Qu ittu ng HAND 0 AUTO Pumpe1 Pumpe 2 2 5 2 Parts for installation in the plant Plant parts Weight kg Image P PF B D B D ...

Page 31: ...EN Product description 117 176 LipuLift P PF B und D Plant parts Weight kg Image P PF B D B D ...

Page 32: ...LipuLift P B An zei ge S t ö r u n g P u mp e 1 P u mp e 2 B e t r i e b N a c h l a u f A u t o ma t i k H a n d b e t r i e b H o c h w a s s e r A l a r m M ultiC o nt rol Duo Au sw a hl Q ui t t un g H AN D 0 AU TO Pum pe 1 Pum pe 2 ME ASUR EME NT R ANGE Figure Plant _ Section View ...

Page 33: ...EN Product description 119 176 LipuLift P PF B und D Figure Plant _ Top view Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 34: ...Product description 120 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 35: ...EN Product description 121 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 36: ...E ASUR EME NT R ANGE An zei ge S t ö r u n g P u mp e 1 P u mp e 2 B e t r i e b N a c h l a u f A u t o ma t i k H a n d b e t r i e b H o c h w a s s e r A l a r m M ultiC o nt rol Duo Au sw a hl Q ui t t un g H AN D 0 AU TO Pum pe 1 Pum pe 2 Figure Plant _ Section View ...

Page 37: ...EN Product description 123 176 LipuLift P PF B und D Figure Plant _ Top view Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 38: ...Product description 124 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 39: ...EN Product description 125 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 40: ...E ASUR EME NT R ANGE An zei ge S t ö r u n g P u mp e 1 P u mp e 2 B e t r i e b N a c h l a u f A u t o ma t i k H a n d b e t r i e b H o c h w a s s e r A l a r m M ultiC o nt rol Duo Au sw a hl Q ui t t un g H AN D 0 AU TO Pum pe 1 Pum pe 2 Figure Plant _ Section View ...

Page 41: ...EN Product description 127 176 LipuLift P PF B und D Figure Plant _ Top view Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 42: ...Product description 128 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 43: ...EN Product description 129 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 44: ...E ASUR EME NT R ANGE An zei ge S t ö r u n g P u mp e 1 P u mp e 2 B e t r i e b N a c h l a u f A u t o ma t i k H a n d b e t r i e b H o c h w a s s e r A l a r m M ultiC o nt rol Duo Au sw a hl Q ui t t un g H AN D 0 AU TO Pum pe 1 Pum pe 2 Figure Plant _ Section View ...

Page 45: ...EN Product description 131 176 LipuLift P PF B und D Figure Plant _ Top view Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 46: ...Product description 132 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 47: ...EN Product description 133 176 LipuLift P PF B und D Item Component performance ACO scope of supply Accesso ries from ACO On site perfor mance ...

Page 48: ...Product description 134 176 LipuLift P PF B und D 2 7 Product identification type plate Illustration Type plate ...

Page 49: ... P B and LipuLift PF B ME AS U REM ENT RANGE Anzei ge S t ö r u n g P u mp e 1 P u mp e 2 B e t r i e b N a c h l a u f A u t o ma t i k H a n d b e t r i e b H o c h w a s s e r A l a r m Mu l ti C on t ro l D u o Ausw ahl Q ui t tung H AN D 0 AU TO P u m p e 1 P u mp e 2 Figure LipuLift PF B Item Work Chapter ...

Page 50: ... PF D ME ASU REM ENT RANGE Anzei ge S t ö r u n g P u mp e 1 P u mp e 2 B e t r i e b N a c h l a u f A u t o ma t i k H a n d b e t r i e b H o c h w a s s e r A l a r m Mu l ti C on t ro l D u o Ausw ahl Q ui t tung H AN D 0 AU TO P u m p e 1 P u mp e 2 Figure LipuLift PF D Item Work Chapter ...

Page 51: ...76 LipuLift P PF B und D 3 2 Installing in pump station duo WARNING Danger of falling into the pump station duo Electric shock risk in case of improper electrical installation 3 2 1 Establish potential connection ATTENTION ...

Page 52: ...Installation 138 176 LipuLift P PF B und D 3 2 2 Insert submerged pump unit Fitting the guide straps Installing submerged pumps into the pump station ATTENTION ...

Page 53: ...EN Installation 139 176 LipuLift P PF B und D ATTENTION ...

Page 54: ...Installation 140 176 LipuLift P PF B und D 3 2 3 Mount necessary level sensor ATTENTION Pressure pick up longitudinal measurement765 mm ...

Page 55: ...EN Installation 141 176 LipuLift P PF B und D ATTENTION Open pressure bell longitudinal measurement 765 ...

Page 56: ...Installation 142 176 LipuLift P PF B und D ATTENTION ...

Page 57: ...EN Installation 143 176 LipuLift P PF B und D 3 2 4 Installing the cable gland Figure Cable gland ...

Page 58: ...n 144 176 LipuLift P PF B und D Arrangement of the drillholes and connecting cables or control lines suggestion Drillhole number Penetration of Pulling in the connection cable or control cable ATTENTION ATTENTION ...

Page 59: ...EN Installation 145 176 LipuLift P PF B und D Installation of the cable gland ATTENTION ...

Page 60: ...Installation 146 176 LipuLift P PF B und D 3 3 Add type plate A CO Ser vic e 3 4 Electrical installation WARNING Electric shock risk in case of improper electrical installation ...

Page 61: ...EN Installation 147 176 LipuLift P PF B und D 3 4 1 Installing the control unit Mounting on a wall Installation in the outdoor cabinet 3 4 2 Connections for the control unit MultiControl Duo ...

Page 62: ...nnecting the control unit to the power supply ATTENTION 3 4 4 Connecting the fault signalling equipment 3 4 5 Connect the connection cable of the submerged pumps ATTENTION 3 4 6 Connecting the control line of the pressure bell ATTENTION MultiControl Duo ...

Page 63: ...LipuLift P PF B und D 3 4 7 Connecting the air bubble injection Assembling the mini compressor onto a wall Installation of the mini compressor in the outdoor cabinet Connecting the mini compressor to the power supply ATTENTION ...

Page 64: ...Installation 150 176 LipuLift P PF B und D Connecting the control line ATTENTION 3 4 8 Mount the grease layer thickness measuring device ...

Page 65: ...EN Operation 151 176 LipuLift P PF B und D 4 Operation CAUTION Risk of infection in the event of contact with wastewater 4 1 Commissioning ATTENTION ...

Page 66: ...Operation 152 176 LipuLift P PF B und D 4 2 Control unit MultiControl Duo 3 2 1 4 2 1 Operating elements and displays Field LED displays symbols and meanings 1 2 3 ...

Page 67: ...EN Operation 153 176 LipuLift P PF B und D 4 2 2 Settings in the menu Explanation of the menu items Menu items top line Settings bottom line Explanation ...

Page 68: ...Operation 154 176 LipuLift P PF B und D Menu items top line Settings bottom line Explanation ...

Page 69: ...peration 155 176 LipuLift P PF B und D 4 2 3 Set values for commissioning Menu items Unit Setting values Commissioning Adjust ments NS 4 NS 7 NS 10 with submerged pump type SAT 100 D 100 D 150 D 150 D 200 D ...

Page 70: ...Operation 156 176 LipuLift P PF B und D 4 3 Draining and cleaning grease separators 4 3 1 Inspections 4 3 2 LipuLift P B and LipuLift PF B 4 3 3 LipuLift P D and LipuLift PF D ...

Page 71: ...EN Operation 157 176 LipuLift P PF B und D 4 4 Trial run pump station duo 4 4 1 Opening the ball valve ATTENTION 4 4 2 Starting up the submersible pumps ATTENTION ...

Page 72: ...Operation 158 176 LipuLift P PF B und D ATTENTION ...

Page 73: ...EN Operation 159 176 LipuLift P PF B und D 4 4 3 Execute test run ATTENTION Starting automatic mode BL SDP OFF ...

Page 74: ...Operation 160 176 LipuLift P PF B und D BL SDP OFF BL PL PL OFF ...

Page 75: ...EN Operation 161 176 LipuLift P PF B und D SDP OFF Ending automatic mode Hochwasser Alarm AL Starting automatic mode Acknowledging a malfunction The trial run is finished ...

Page 76: ...Regular testing inspection and maintenance 162 176 LipuLift P PF B und D 5 Regular testing inspection and maintenance ATTENTION 5 1 Daily inspections testing 5 2 Weekly Inspections ...

Page 77: ...Regular testing inspection and maintenance 163 176 LipuLift P PF B und D 5 3 Quarterly maintenance of the pumping station duo 5 4 Annual maintenance of the system Grease separator Pump station Control unit ...

Page 78: ...Regular testing inspection and maintenance 164 176 LipuLift P PF B und D 5 5 5 year general inspection of the grease separator ...

Page 79: ...ft P PF B und D 6 Troubleshooting WARNING Electric shock CAUTION Flooding and risk of infection in case of improper sanitary installation Burns due to hot surfaces ATTENTION Acoustic alarm with power failure and high water level alarm ...

Page 80: ...Troubleshooting 166 176 LipuLift P PF B und D 6 5 1 Grease separator malfunctions Malfunction Cause s Remedy 6 5 2 Pump station malfunctions Malfunction Cause s Remedy ...

Page 81: ...EN Troubleshooting 167 176 LipuLift P PF B und D 6 5 3 Fault messages on the control unit Display panel LED display Cause s Remedy ...

Page 82: ...Troubleshooting 168 176 LipuLift P PF B und D Display panel LED display Cause s Remedy ...

Page 83: ...ical data 7 1 Plant No minal size Grease separator Pump station duo Content Submerged pump Usable volu me Weight Sludge trap Grease store Total Type max geode tic height Empty Filled B D B D NS l l l m l kg kg kg kg 7 2 Control unit Technical data Versions ...

Page 84: ...Technical data 170 176 LipuLift P PF B und D 7 3 Submerged pumps Dimensions Technical data and application limits Technical data Values SAT 100 D SAT 150 D SAT 200 D ...

Page 85: ...EN Technical data 171 176 LipuLift P PF B und D Performance diagram Q H ...

Page 86: ...172 176 LipuLift P PF B und D 7 4 Required level sensor accessories 7 4 1 Pressure pick up Technical data Values 7 4 2 Open pressure bell Technical data Values 7 5 Air bubble injection accessory Technical data Values ...

Page 87: ...EN Technical data 173 176 LipuLift P PF B und D 7 6 Circuit diagram of the control unit Part 1 Part 2 ...

Page 88: ...ing report 174 176 LipuLift PF P B und D Appendix Commissioning report Plant Type Nominal size Art No Serial no Year of construction Use location Responsible persons Qualified person Authorised in spector System operator ...

Page 89: ...endix Commissioning report 175 176 EN LipuLift PF P B und D Check list for commissioning Qualified person Tests Inspections OK Not OK Instruction by the installer company Instruction Remarks Yes No Remarks ...

Page 90: ...ACO Haustechnik ACO Passavant GmbH www aco haustechnik de ACO creating the future of drainage ...