ACO 100AFE41.5 WD, Operation Manual

Page 1: ...de Instalación Oleolift P Apendice 1 para Manual Oleolift P Instalación de superfície ...

Page 2: ... SS stainless steel portable pumps for aggressive waste waters SF stainless steel portable sludge pumps for aggressive sludge AS AG pumps for sandy water IC GD GDR dewatering pumps GF cutter pumps L propeller pumps Operation Manual Operation and Assembly Instruction Version 2 8 published 10 3 2019 ...

Page 3: ... 9 0 OPERATION FAILURES THEIR CAUSES AND REMOVAL 18 10 0 GUARANTEE 18 11 0 DECLARATION OF CONFORMITY 19 GUARANTEE CERTIFICATE This Operation and Assembly Manual is valid for submersible pumps of the following type series AF sludge pumps for extreme loads AL portable waste water pumps for light and medium loads BF portable sludge pumps for light and medium loads SS stainless steel portable pumps fo...

Page 4: ...d to pump wastewater polluted by nonabrasive small solid and fibre particles When using for pumping wastewater containing abrasive particles it is necessary to expect an increased wear and tear of the hydraulic part oil sealing shaft and mechanical sealing The maximum temperature of the pumped liquid is 40 C The maximum density of the pumped liquid is 1100kg m3 The maximum immersion depth of the p...

Page 5: ...isk of break safe operation and pump damage 2 1 SUMMARY OF IMPORTANT WARNINGS THAT HAVE TO BE OBSERVED IN HANDLING OPERATION AND USE OF PUMPS 2 1 1 Connection to power supply according to the label information 2 1 2 IN NO CASE MAY the L series pumps BE STARTED UP AND OPERATED INTO A CLOSED DISCHARGE RISK OF ACCIDENT 2 1 3 The right direction of rotation 2 1 4 In any and all handling use connection...

Page 6: ... 36 11 3 82 7 568 345 689 75 30 100AFP25 5 WD 5 5 6 7 4 100 3 2 21 5 60 11 3 82 7 595 345 689 75 30 80AFU25 5 WD 5 5 6 7 3 80 3 2 19 5 36 11 3 82 7 504 258 665 68 50 80AFU25 5L WD 5 5 6 7 3 80 3 2 13 48 11 3 82 7 509 273 717 70 76 100AFU45 5N WD 5 5 6 8 4 100 3 4 11 60 12 3 54 5 615 337 813 96 100 100AFE45 5N WD 5 5 6 8 4 100 3 4 14 60 12 3 54 5 653 374 786 110 76 80AFP27 5 WD 7 5 8 8 3 80 3 2 34 ...

Page 7: ... 3 2 28 60 14 5 123 5 564 291 689 81 20 100AL211 WD 11 12 8 4 100 3 2 39 5 60 21 6 190 4 565 291 729 91 20 BF 01UN F 0 5 0 6 5 4 32 1 2 5 9 2 8 9 1 214 146 372 14 25 BF 05UN F 0 4 0 72 0 7 2 50 1 3 2 6 9 3 3 1 3 11 5 5 7 237 154 427 16 15 35 BF 21PN F 0 75 1 08 1 05 2 50 1 3 2 9 12 5 2 1 9 18 3 10 1 276 235 460 18 17 26 BF 21UN F 0 75 1 08 1 05 2 50 1 3 2 8 12 5 2 1 9 18 3 10 1 237 154 427 18 17 3...

Page 8: ... Weight Solid passage Length Width Height kW kW Bayonet m m3 hod A A mm mm mm kg mm 50ASH21 1 1 1 1 65 1 6 C 52 1 3 2 13 5 12 8 2 2 8 41 9 15 5 210 496 437 28 24 8 50ASH21 5 1 5 2 0 C 52 3 2 15 15 3 5 18 6 235 530 36 10 50ASH22 2 2 2 2 95 C 52 3 2 19 18 5 1 28 9 235 530 39 10 80ASN21 5 1 5 2 B 75 3 2 10 30 3 5 18 6 235 531 36 10 80ASN22 2 2 2 2 95 B 75 3 2 14 30 5 1 28 9 235 531 39 10 80ASN23 7 3 ...

Page 9: ...impeller and pumps ASN ASL AGN has closed channel impeller Pumps AG series is eqipped with cast iron agitator fitted on extended shaft to create powerfull stirring opositte botom of reservoir and pumping action for slurry 4 0 5 IC portable one stage pumps with closed multi channel impeller Type 50ICA21 1 impeller is made of bronze other types from chrome steel 4 0 6 GD GDR portable one stage pumps...

Page 10: ...RODUCTION LABELS 4 1 1 Sticker label sample 00 pump version f frequency INSUL insulation class I nominal current U voltage Q flow rate H delivery head Pc pump input DN discharge dimension n speed m pump weight IP covering max submersion 35 C max temperature The serial number is printed on separate label Sample of labeling 204 30310 Sequence number Two last digits of the year of production 4 1 2 Me...

Page 11: ...10 4 2 PUMPS SECTIONS AF AL BF SS SF L GF ...

Page 12: ...onths this is necessary To place the pump in a dry place After a longer storage or operation pause of the pump it is necessary to carry out inspections as if before commissioning The pumps can be stored within temperature range from 25 C to 55 C For a short period not exceeding 24 hours the pumps can be stored at temperature up to 70 C Pump and especially cables don t expose to direct sun shininng...

Page 13: ...or wiring and motor frame are not enough cooled down Recomended protection device is for example motor starter current relay with contactor 5 1 4 Do not place electric connections under water as there is a risk of short circuit 5 1 5 Pump and Float switch cables must be 100 watertight connected in all length to el switchbox Otherwise incorrect evaluation of signals or operation faults may occur 5 ...

Page 14: ...N 35N 80SFP U21 5 80SFP U22 2 80SFP U23 7 BF 22UN 32 A PN 32AUN 33APN 33AUN 35PN 35UN 32GF21 2 32GF21 5 32GF22 2 50GF22 2 50GF23 7 L 62 63 400V 4G 1 5mm2 10m 50AL21 5 50AL22 2 80AL21 5 80AL22 2 80AL23 7A 80ICB21 5 80ICB22 2 100ICB23 7 50AFU21 5 80AFP21 5A 80AFP41 5 80AFP22 2A 80AFP23 7A 80AFP42 2 80AFP43 7 80AFU21 5 L 80AFU41 5 80AFU22 2 L 80AFU42 2 80AFU23 7 L A 80AFU43 7 50ASH21 5 50ASH22 2 80AS...

Page 15: ... person 6 0 PUMP OPERATION 6 1 GENERAL REQUIREMENTS Before commissioning the pump it is necessary to make the operating personnel acquainted with the instructions contained herein that are necessary for proper and safe operation An emphasis is laid on the necessity to observe this requirement as the product works in wet environment which represents an extra risk regarding the risk of injury by ele...

Page 16: ... the hose or pipe might get clogged 6 2 10 For hanging the pump we recommend to use chain or steel rope Load capacity of the chain or rope must be chosen with respect to the pump weight chapter 3 0 and additional load in the maximum immersion depth of the pump in relation to the specific density of the liquid being pumped so that the safety coefficient k 3 is observed Larger pump sizes can not be ...

Page 17: ...essary to make sure that the guide rails are in vertical position 6 2 21 If the guide rails are long must be fitted every 3 meters by side bracing see picture above as protection against lateral deflection of guide rails Furthermore it is necessary to anchor the discharge pipe in consideration of its bending resistance 6 2 22 Remove the base stand three legs with round rubber pads and the counter ...

Page 18: ...ng a few revolutions by the impeller 7 1 6 IN NO CASE MAY the L series pumps BE STARTED UP AND OPERATED INTO A CLOSED DISCHARGE RISK OF ACCIDENT 7 1 7 Aditional thermal protection against overloading thermostat in sizes AL BF 01 AL BF 05 and SS SF 05 1ph 230V protects the motor against burning as a consequence of overheating or overloading When the motor cools down the protection against motor ove...

Page 19: ...lubricant immediately Lubricant change for pump power 0 75kW ever 4500 working hours or 24 months whichever comes first 1 5kW every 9000 working hours or 12 months whichever comes first Oil level must reach about 10 mm under low edge of oil plug bore measured in horizontal pump axis position with oil plug bore in top Sealing faces of oil plug and the bore must be clean and the gasket must be entir...

Page 20: ...er Dismount and remove the object 4 3 Overloading caused by high specific density or viscosity of the liquid Reduce specific density or viscosity 4 4 Too high temperature of the pumped liquid Reduce the temperature of the pumped liquid 4 5 Insufficient cooling of the motor frame caused by clogged delivery or too long dry operation Remove the defects clean the delivery pipe Increase the level of th...

Page 21: ...al water with mechanical admixtures of sand mud stone chips clay and similar materials with abrasive nature Pumps of the AG series stir around of pumping liquid and prevents from sedimentation admixtures of bottom Pumps IC series are intended for pumping of chemically neutral waste water poluted with mechanical admixtures of non abrasive nature Pumps GD GDR series are intended for pumping of chemi...

Page 22: ...during transport The manufacturer shall not be liable for damages and additional costs related to the claim filed The purchaser shall file the claim at the vendor where the product was bought or at an authorized service centre Any performance of a guarantee repair shall be designated on this guarantee certificate The certificate shall state the date the claim for repair was filed and the date of a...

Page 23: ...eria apoyan el ACO WaterCycle Todos os produtos da ACO Iberia apoia o ACO WaterCycle ACO we care for water Sede Central C Riudellots 11 13 Pol Industrial Puigtió 17412 Maçanet de la Selva Girona España Tel 34 972 85 93 00 Oficina Madrid C Fuerteventura Nº4 Planta 1 Oficina 7 28703 San Sebastián de los Reyes Madrid España Tel 902 17 03 12 Oficina Lisboa Avenida do Mar 29 D E Quinta Santo António 28...