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Commissioning Check List

Ensure the serial number has been recorded on the front of this manual for any
future use 

Ensure the door seals are in good condition and that the glass is secured correctly
in the door (do not over tighten the glass as this will prohibit its expansion and
could cause the glass to crack) 

Ensure that all internal components are fitted correctly (these may have shifted in
transit) 

Ensure that the appliance operates correctly during the first firing

Ensure the customer is aware that fumes may be given off during the first firings
as the paint cures

Advise the customer on the safe operation of the appliance 

Leave the instruction manuals, operating tool and glove for the customer’s use.

Record the flue draught reading of the appliance

Please tick boxes when each procedure is completed

To remove the internal vermiculite baffle:

Firstly remove the front fuel retaining
bars. Remove the fuel retaining bar
bracket bolts and brackets. Remove the
grate. 
Then slightly lift the baffle and ease one
of the side bricks forward by pulling the
front edge of the side brick into the
combustion chamber. Remove the

second side brick in the same manner,
the vermiculite lower baffle can now be
removed by lowering the front edge and
rotating the baffle and removing through
the front door. 
Lift the front edge of the upper steel
baffle and drop the back edge of the
steel baffle into the combustion
chamber, remove through door.

Malvern manual MAL2CLASSIC 0916-1  28/10/2016  11:45  Page 11

Summary of Contents for MAL2CL

Page 1: ... for future reference Thank you for purchasing an ACR Heat Products stove T E C H N I C A L M A N U A L MAL2CL 0101 Version 1 Date 18 07 16 Serial Number MULTI FUEL SMOKE EXEMPT AIRWASH SYSTEM 10 YEAR 10 YEAR WARRANTY Malvern manual MAL2CLASSIC 0916 1 28 10 2016 11 45 Page 1 ...

Page 2: ...ay come into contact with the appliance This appliance has been designed for intermittent operation This appliance must not be used as an incinerator Each installation is unique to the property the information contained in this manual may not give exact installation requirements for your installation The installation must comply with Building Regulations European Standards and Local authority byla...

Page 3: ... from hearth level If installing into a room containing an extractor fan please ensure that the relevant tests are carried out according to Document J of the building regulations Nominal heat output 5 kW Wood 5 kW Maxibrite Chimney draft required 12Pa Height 551 mm Width 491 mm Depth 331 mm Weight 82 kg Air Requirement N A Flue Mass Gas Flow 3 8 g s Wood 3 3 g s Maxibrite CO 13 O2 0 09 Wood vol 0 ...

Page 4: ...se areas other than authorised fuels have been exempted by an Order made and signed by the Secretary of State or Minister in the devolved administrations Malvern II Classic MAL2CL has been recommended as suitable for use in smoke control areas when burning wood as such when the secondary air slider is in the closed position it remains open by 3mm and the tertiary air control should be fully open a...

Page 5: ...cess enough space should be left around the appliance to enable the heat produced to rise and escape from the recess back into the room Hearth Requirements The appliance must stand on a level fireproof hearth with a minimum thickness of 12mm The hearth temperature created by this stove is below 100 C The hearth must protrude at least 225mm in front of the appliance and 150mm either side of the app...

Page 6: ...a pre fitted manufacturers smoke exempt stop Under no circumstances should it be tampered with or removed unless expressly authorised by a competent person and the appliance is not installed in a smoke exempt area If the appliance is to be installed in a non smoke exempt area you can remove the restricting screw on the secondary air control on right hand side under the ash lip to allow full moveme...

Page 7: ... which have been cut for at least 2 years and stored under shelter The logs should have a maximum moisture content of 20 Maximum log length 350mm maximum width 150mm Smokeless Fuels below 20 Petroleum coke content such as Anthracite Phurnacite Maxibrite suitable for use with a closed heating appliance Prohibited Fuels Green wood i e wood which is less than 2 years old with a moisture content of ab...

Page 8: ...gs are not placed higher than the log guard allows Instructions for use with smokeless fuel Pull the secondary air slider under the ashlip and open the primary air slider fully by pulling the lever forward Make sure that the tertiary slider is fully pushed in Lay firelighters or rolled up newspapers on the grate and add a small amount of kindling wood to the top Place a small quantity of smokeless...

Page 9: ...nd above it This will overheat the grate and cause distortion and premature wear Operating your stove Operation with door left open Operation with the door open can cause excess smoke The appliance must not be operated with the appliance door left open except as directed in the instructions Air controls left open Operation with the air controls or appliance dampers open fully can cause damage to t...

Page 10: ...sis to ensure the correct operation of this appliance The glass can be cleaned using a soft damp cloth or a ceramic glass cleaner available from your local stockist Use only replacement parts recommended by the manufacturer We recommend that the appliance is serviced annually by a competent engineer to ensure it s continued safe operation Fire difficult to Green wood wet wood Use hardwood logs wit...

Page 11: ...truction manuals operating tool and glove for the customer s use Record the flue draught reading of the appliance Please tick boxes when each procedure is completed To remove the internal vermiculite baffle Firstly remove the front fuel retaining bars Remove the fuel retaining bar bracket bolts and brackets Remove the grate Then slightly lift the baffle and ease one of the side bricks forward by p...

Page 12: ...Parts Information 1 3 2 4 5 8 9 34 34 29 30 28 27 35 41 40 10 39 38 20 19 21 22 26 25 14 13 15 18 16 17 23 24 37 11 36 33 32 31 7 12 Malvern manual MAL2CLASSIC 0916 1 28 10 2016 11 45 Page 12 ...

Page 13: ... 21 Rear Tertiary Air Chamber 3811 864 1 22 Steel Body Complete 3311 1037 1 23 Rear Air Separation Chamber 3811 844A 1 24 Blanking Plate Gasket 8400 276B 1 25 Blanking Plate 4111 136 1 26 Rear Heat Shield 4811 360A 1 27 Air Intake Collar 3822 576 1 28 Air Intake Collar Retaining Screw M3 10mm Allen Bolt 3 29 Bottom Air Chamber 3811 928 1 30 Air Intake Blanking Plate 3811 551A 1 31 Secondary Air Co...

Page 14: ...ollowing conditions The appliance must have been installed by a registered competent installer e g HETAS or inspected by local authority Building Control The appliance must be installed and operated in accordance with our instruction manual The guarantee is for a period of 10 years on the appliance body from the date of purchase The following components are considered as consumables and are exclud...

Page 15: ...ail enquiries acrheatproducts co uk www acrheatproducts co uk Customer Name Customer Address Postcode Daytime Tel Mobile Tel Model Name Model Number Serial Number Date of purchase Date of installation Installer s Name and address Installer s Registration Number Building Control Certificate Number if not installed by a registered competent installer Dealer Name and address Malvern manual MAL2CLASSI...

Page 16: ... Unit 1 Weston Works Weston Lane Tyseley Birmingham B11 3RP England Tel 0121 706 8266 Fax 0121 706 9182 E mail enquiries acrheatproducts co uk www acrheatproducts co uk Malvern manual MAL2CLASSIC 0916 1 28 10 2016 11 46 Page 16 ...

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