Acromag XT1533-000 User Manual Download

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BusWorks Model XT1533-000

4 CH Current 4 CH Digital I/O w/USB & Profinet

Acromag, Inc. Tel: 248-295-0880

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http://www.acromag.com

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http://www.acromag.com

Table of Contents

GETTING STARTED

DESCRIPTION ....................................................................................................... 4

Key Features ........................................................................................................................ 4

Application .......................................................................................................................... 4

Mechanical Dimensions ....................................................................................................... 5

DIN Rail Mounting & Removal .............................................................................................. 5

ELECTRICAL CONNECTIONS ............................................................................ 6

Power Connections .............................................................................................................. 7

USB Connection ................................................................................................................... 8

Output Connections ........................................................................................................... 10

Digital Input Connections ................................................................................................... 13

EMI Filter Installation ......................................................................................................... 14

Earth Ground Connections ................................................................................................. 15

CONFIGURATION SOFTWARE ...................................................................... 15

Quick Overview ................................................................................................................. 16

CONFIGURATION STEP-BY-STEP ................................................................ 18

Getting Connected ............................................................................................................. 18

Device/Communication Setup ............................................................................................ 19

I/O Config/Test Page .......................................................................................................... 22

Calibration Page ................................................................................................................ 25

Network Home Page .......................................................................................................... 27

BLOCK DIAGRAM ............................................................................................. 28

How It Works ..................................................................................................................... 28

About Profinet IO .............................................................................................................. 29

Profinet GSDML File ........................................................................................................... 30

Profinet Mapping Table ..................................................................................................... 31

TROUBLESHOOTING ....................................................................................... 32

Diagnostics Table ............................................................................................................... 32

Service & Repair Assistance ............................................................................................... 36

ACCESSORIES .................................................................................................... 36

Software Interface Package ................................................................................................ 36

USB Isolator ....................................................................................................................... 36

Summary of Contents for XT1533-000

Page 1: ...igital I O 4 DC Current Outputs and 4 Digital Inputs w 4 Tandem High Side Switch Outputs USER S MANUAL ACROMAG INCORPORATED Tel 248 295 0880 30765 South Wixom Road Fax 248 624 9234 Wixom MI 48393 2417...

Page 2: ...ction 8 Output Connections 10 Digital Input Connections 13 EMI Filter Installation 14 Earth Ground Connections 15 CONFIGURATION SOFTWARE 15 Quick Overview 16 CONFIGURATION STEP BY STEP 18 Getting Conn...

Page 3: ...ive effects of power wiring component sensor or software failure in the design of any type of control or monitoring system This is very important where property loss or human life is involved It is im...

Page 4: ...tion offers a convenient daisy chain network connection saving switch ports Operation Diagnostic LED indicators aide trouble shooting Bus Power Ready for Clean Wiring along the DIN Rail and or for Red...

Page 5: ...e the top groove of the module over the upper lip of the DIN rail Firmly push the unit downward towards the rail until it snaps into place To remove it from the DIN rail first separate the input termi...

Page 6: ...and can be removed from their sockets by prying outward from the top with a flat head screwdriver blade Strip back wire insulation 0 25 inch on each lead and insert the wire ends into the cage clamp c...

Page 7: ...RESULT NOTE IT IS RECOMMENDED THAT SUPPLIES CAPABLE OF DELIVERING MORE THAN 2 5A TO THE UNIT BE FUSED WITH A HIGH SURGE TOLERANT FUSE TB6 OF TX6 20 19 18 17 ANY I O TB5 OF TX5 TB4 OF TX4 I O DC POWER...

Page 8: ...then installed in the field which may be in a hazardous area Do not attempt to connect a PC or laptop to this unit while installed in a hazardous area as USB energy levels could ignite explosive gase...

Page 9: ...urrent Output 4 CH Digital I O w USB Profinet Acromag Inc Tel 248 295 0880 9 http www acromag com 9 http www acromag com Connect Unit to Power Before USB This unit does not use USB power but requires...

Page 10: ...e regulator will result Refer to the following figures to wire the current outputs digital outputs and excitation of these models PERSONAL COMPUTER RUNNING WINDOWS OS 1 METER CABLE USB A MALE TO HOST...

Page 11: ...ent outputs require external analog excitation to operate Outputs do include digital and hardware current limiting There are two analog excitation inputs one for 12V 10 15V another for 24V 20 28V and...

Page 12: ...he output driver is also powered from the excitation supply IMPORTANT Add Protection with Inductive Loads Outputs do include internal reverse bias shunt diodes to help protect the output switch from d...

Page 13: ...rn via 10K pull down resistors installed on the board and will never float Observe proper polarity when making I O connections Refer to the following figures to wire the digital inputs of this model I...

Page 14: ...s outputs and Power order Acromag 4001 135 Laird 28A0592 0A2 or similar for USB cable Acromag 4001 140 and Laird 28A0807592 0A2 or similar for Ethernet cable Acromag 4001 139 Locate ferrites by clampi...

Page 15: ...of this module CONFIGURATION SOFTWARE While this is an Ethernet network I O module its I O can only be configured and calibrated via its Configuration Software over a USB connection to a Windows based...

Page 16: ...up Device Select First Connect to the Unit Here Select from connected modules and Open or Close communication with them Display the Model Serial Number and Manufacturer of the connected module and rep...

Page 17: ...ic for the tandem digital input channel useful for i2o operation Choose Legacy Support Yes if you want the output to scale 0 100 to 0 20000 versus 0 100 to 0 30000 Optional invert Input Logic of input...

Page 18: ...ired 4 Connect Power You need to connect power from 12 32V to power this module Current required will vary with voltage level refer to Specifications Your supply must be capable of providing at least...

Page 19: ...USB hub you can use the Device scroll field to select another unit using the serial information suffix of the Device Model number to discern one unit from another Once you have selected a device click...

Page 20: ...efines one host from all other computers hosts on the Internet The IP address is made up of four octets 8 bits each octet having a value between 0 255 00H FFH It is expressed here in decimal form with...

Page 21: ...fault the module is setup to use Static IP Addressing and a default Static IP Address of 192 168 1 100 You can optionally choose to have the IP address assigned dynamically via DHCP but this will addi...

Page 22: ...tively then click Send Config to write the channel configuration to the unit or more simply make changes to many channels and then click Send Config one time to write all the channel configurations to...

Page 23: ...gital outputs Analog Output Test There are 8 or 4 analog output fields that allow you to enter or read output values in volts XT154x or mA XT153x Read Analog Output Click this button to read the curre...

Page 24: ...this button to Start Stop periodic polling of the digital input channels The channel states are indicated via 1 0 and LED color and updated about once per second Be sure to first stop polling before...

Page 25: ...conds of slide or arrow inactivity Simply set the output to precisely 1mA using a meter to measure the output a live zero is used instead of 0mA to improve the accuracy of calibration click the zero b...

Page 26: ...messages like No Error Transfer Error and Timeout Error after clicking OK during calibration If you encounter a Transfer or Timeout Error you may have to repeat the calibration process HELP You can pr...

Page 27: ...t this address on the Device Communication Setup page of the USB Configuration Software for the unit the default is 192 168 1 100 This will access the home page of the unit similar to the first screen...

Page 28: ...f a 32 bit microcontroller Each output source is pulled down to return via a 10K resistor and is fed back to the controller through a 100K series resistor which drives non inverting input buffers with...

Page 29: ...plication layer protocol TCP IP especially selected for industrial automation applications In this way Profinet offers scalable performance with protocols providing three different data channels TCP I...

Page 30: ...etwork a Profinet IO Controller must be programmed with a special Profinet Configuration tool such as Step7 from Siemens Profinet IO devices like this module are also configured using a Profinet confi...

Page 31: ...me reason OUTPUT Consumed DO Channel 3 2 1 0 Unsigned 16 bit Bits 3 0 Bits 15 4 Not Used OUTPUT Consumed AO Channel 0 Unsigned 16 bit Normalized count from 0 30000 or 0 20000 w Legacy support represen...

Page 32: ...is bad The RUN LED will continue to blink as the unit initially hunts for a network link Connect a network cable to the unit to allow it to complete its initialization and stop the blinking Note this...

Page 33: ...hen select and re open the module for communication or simply exit the Configuration software and reboot it Cannot Communicate with Module via USB A missing USB Isolator could cause a ground loop betw...

Page 34: ...ppear to Register Incorrect State There is contention between a field input signal and the tandem open source output which may be ON or the Invert Input Logic function is enabled If you are monitoring...

Page 35: ...ally by connecting 24V to it by mistake Connecting 24V power to the 12V analog excitation terminals will destroy its TVS and switching regulator In this case connect 24V excitation 20 28V to the 24V t...

Page 36: ...rface Package Configuration Kit Order XT SIP USB Signal Isolator USB A B Cable 4001 112 USB A mini B Cable 4001 113 Configuration Software CDROM 5041 094 This kit contains all the essential elements f...

Page 37: ...onnections to Power Two end stops 1027 222 used to secure the terminal block and module for hazardous location installations Low EMI Double Shielded Patch Cable Ethernet Patch Cable 3 feet long Model...

Page 38: ...sitive current is pulled from the analog excitation supply sourced from the output channel and pushed through the load to Return RTN The unit must be wired and configured for the intended output see C...

Page 39: ...count or the normalized count For normalization to 30000 the effective resolution is dominated by the 16 bit raw DAC resolution at 1 part in 29533 But for normalization to 20000 the effective resolut...

Page 40: ...wn to help protect the output channel from damage due to overload cycle excitation OFF ON to restore output operation after a shutdown Output Thermal Shutdown Individual outputs will shutdown and latc...

Page 41: ...gnal it shuts OFF and you must cycle output excitation OFF ON to restore output operation Digital Inputs This model has four tandem digital input and output channels No additional excitation is requir...

Page 42: ...001 of output span effect per volt DC change USB Interface Unit includes a USB socket for temporary connection to a PC or laptop for the purpose of channel setup reconfiguration and trouble shooting U...

Page 43: ...e metal shield circuit of the network connectors is isolated and capacitively coupled to the input power minus terminal via an isolation capacitor Network to Network Isolation Network ports are additi...

Page 44: ...double shielded Ethernet cable is also helpful in curbing emissions These limits represent the minimum requirements of the applicable standard but this product has typically been tested to comply with...

Page 45: ...ed that is set at a level not exceeding 140 of the peak rated voltage value at the supply terminals to the equipment Reliability Prediction Reliability Prediction MTBF Mean Time Between Failure MTBF i...

Page 46: ...l Reference section of this manual for detailed information on available software control of this model REVISION HISTORY The following table shows the revision history for this document Release Date V...

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