ACS FRV Seroes, Operation And Instruction Manual

Page 1: ...rt name of product insert part number 6 12 2018 1 VERSATILE FEED ROLL FRV SERIES Part Number CI0183670000EN Revision 07 18 2019 Revision B OPERATION AND INSTRUCTION MANUAL FRV1 36 FRV1 48 FRV1 56 FRV5...

Page 2: ...___ _________________________ _________________________ _________________________ _________________________ _________________________ We are committed to product improvement Specifications appearance...

Page 3: ...amaged Freight ACS must be notified within 24 hours of any damage The driver should give you a claim number before they leave your facility If the order is collect or third party billing to a customer...

Page 4: ...terial to see if you missed any smaller items during unpacking If the Shipment is Not Correct If the shipment is not what you ordered contact the shipping department immediately Please call 262 641 86...

Page 5: ...use 17 2 5 Noise Considerations 18 CHAPTER 3 INSTALLATION 19 3 1 Uncrating and Installing the Equipment 19 3 2 Lifting Features 20 3 3 Electrical Connections 20 3 4 Accessing the Rollers 22 3 5 Primin...

Page 6: ...NG 32 6 1 Introduction 32 CHAPTER 7 APPENDIX 34 7 1 Customer Satisfaction Warranty Program 34 7 2 Technical Specifications 37 7 3 Parts List and Drawings 43 7 4 Pneumatic Circuit Diagram 46 7 5 Spare...

Page 7: ...ls in addition to information for operating the machine safely and efficiently The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those area...

Page 8: ...NEC70 standards 1 3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions and when recommended instructions are followed in the maint...

Page 9: ...e shear blades for any type of wear For further information see the Maintenance Chapter in this manual When equipped with belts and sheaves hands could become entangled Every month inspect the belt s...

Page 10: ...cal standards for performing a lock out tag out procedure Lock out power whenever worked on to prevent electrical shock Safety Gloves Required Wear gloves to prevent injury when performing maintenance...

Page 11: ...al safety hazards SAFE HOUSEKEEPING The work area must be kept clean and uncluttered during periods of operation or maintenance No hand tools or other metal objects should be left on or around the mac...

Page 12: ...r to the machine before performing any service SAFETY INTERLOCKS MUST NOT BE BYPASSED The mechanical and electrical safety interlocks ensure the safety of personnel They should never be tampered with...

Page 13: ...te control and medium crushing force The difference between the FRV1 XX and FRV5 XX subseries should be noted The FRV1 XX is the narrow gap feed roll The differences from the FRV5 XX are 1 the maximum...

Page 14: ...terial Additionally it may be used to crush down sheet geometry that has been raised due to thermoforming or some other fabrication processes 2 3 Typical Features and Components 1 3 hp Motor 2 14 68 1...

Page 15: ...ndrel tubing with a medium knurled surface This design provides a strong roll with good balance Integral to each roll head is a replaceable end ring that is designed to be slightly larger than the knu...

Page 16: ...as a set of adjustable stripper bars made from Delrin and mounted on a carbon steel mounting plate The strippers serve to aid in sheet removal and will help prevent material from wrapping the roll The...

Page 17: ...etch up to 3 before it should be changed The chain is 69 long about 2 of adjustment is needed for the chain to operate properly This adjustment can be performed by maintenance personnel by adjusting t...

Page 18: ...se Considerations Maximum continuous Noise Levels for the Feed Roll 5 x 56 was recorded as follows Sound Pressure A LEQ 63 5 db A C Peak C Pk 73 9 db C Subsequently there is no requirement to wear hea...

Page 19: ...emove the hold down bolts nuts etc Inspect for damage during transit and notify the carrier immediately of any damage Check the packing list and notify ACS if there are any shortages The machine weigh...

Page 20: ...ying equipment it is extremely important that a licensed electrician correctly wires the machine into the plant power source All electrical equipment must be properly grounded in accordance with local...

Page 21: ...ly the panel diagram will be appended in this manual After power is connected do not make any adjustments to the machine without performing the following operations TURN POWER OFF and LOCK IT OUT per...

Page 22: ...e is running press Stop button and wait for rollers to stop rotating Unscrew the six bolts that secure the cover plate Removal of the cover plate allows access to the translating roll as well as the s...

Page 23: ...s in the Stripper assembly base plate For efficiency ensure that the bolts are loosened just enough to allow the springs 3 to pull the Delrin bar 4 against the roll 3 Once light contact has been achie...

Page 24: ...electrician performs these steps If the motor rotates in the wrong direction stop the machine by turning the dial to the OFF position TURN OFF AND LOCK OUT the power at the disconnect switch which su...

Page 25: ...infeed entrance while the machine is running To clear a jam refer to the procedure for clearing a jam which is Sect 5 1 Clearing a Jam Avoid excessive feed rates Feed rates in excess of rated capacit...

Page 26: ...austing end of the cylinder 4 4 Adjusting the Gap Size TURN OFF AND LOCKOUT the power per OSHA 1910 147 OR ANSI Z244 1 1982 Lockout Tag out of Energy Sources If it is not possible to lock out the powe...

Page 27: ...down stop feeding the material into the feed roll and allow the machine to run long enough to clear all material from the discharge chute and roller chamber Engage the stop on the electrical cabinet T...

Page 28: ...ED position 5 2 Clearing a Jam NEVER ATTEMPT TO FREE A JAMMED MACHINE BY PLACING YOUR HANDS INSIDE THE ROLLING CHAMBER The rollers are accessible through the cover plates Rollers are locked in place n...

Page 29: ...fter bolt removal the Delrin bar is free to remove Replacement is done by simply reinserting and bolting in a new stripper NOTE that if all strippers are to be removed it is advantageous to remove the...

Page 30: ...e getting the strap around it 6 Loosen both roll bearing lock rings with a spanner wrench 7 While supporting the rolls remove the six 6 bolts that secure the front end plate to the side walls and slid...

Page 31: ...r wear X Ensure adequate chain tension X Ensure no tensioner slippage X Grease roll bearings DO NOT OVERGREASE X Lubricate chain as needed every 6 months X Lubricate linear rails as needed every month...

Page 32: ...e Be sure that the voltmeter has at least minimum impedance of 5 000 OHMS per volt on AC and 20 000 OHMS per volt on DC scales Popular combination meters VOM and VTVM can be selected to provide the ne...

Page 33: ...to start Power supply failure Check fuses Starter is inoperative Check supply mains Also check starter contacts for burning replace if necessary Motor fails to start Motor starts but will not take loa...

Page 34: ...for which a purchaser may be liable to other persons damages to property or injuries to any other persons Our sole obligation under this warranty shall be limited to replacing repairing or exchanging...

Page 35: ...0000 07 18 2019 35 Refer to this manual for assistance in installing and maintaining a highly efficient machine Questions regarding areas that are not covered in the manual should be referred to the s...

Page 36: ...Versatile Feed Roll 5 Dia CI0183670000 07 18 2019 36...

Page 37: ...Versatile Feed Roll 5 Dia CI0183670000 07 18 2019 37 7 2 Technical Specifications...

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Page 43: ...Versatile Feed Roll 5 Dia CI0183670000 07 18 2019 43 7 3 Parts List and Drawings NOTE THAT THE BELOW LIST WILL CHANGE PER EXACT PRODUCT THIS LIST PERTAINS TO FRV5 56...

Page 44: ...Versatile Feed Roll 5 Dia CI0183670000 07 18 2019 44 Sheet 1 of 2...

Page 45: ...Versatile Feed Roll 5 Dia CI0183670000 07 18 2019 45 Sheet 2 of 2...

Page 46: ...Versatile Feed Roll 5 Dia CI0183670000 07 18 2019 46 7 4 Pneumatic Circuit Diagram...

Page 47: ...1 1 CI0183530000 1 50 Bore Taper Bushing 2 2 CI0183180000 1 25 Bore Taper Bushing 1 1 CI0183190000 Roller Double Sprocket 3 3 CI0183200000 When ordering spare parts please have the model and serial nu...

Page 48: ...r phone or fax order please have the model and serial number of your unit ready when you contact us TECHNICAL ASSISTANCE If you require any technical assistance we have a qualified service department...