Action 246-200D0, Manual

Page 1: ...03 00669 COIL BACK PRESSURE REQUIRING DESCALING 50 PSI 2 0 GPM 3 40 BAR 7 5 LPM COIL SIZE 1 2 ID X 126 SCHEDULE 40 P N 53 200 COIL BACK PRESSURE NEW 5 PSI 2 0 GPM 0 34 BAR 7 5 LPM WEIGHT DRY 650 LBS 283 KG MINIMUM WATER INLET PRESSURE 40 PSI 0 68 BAR HOSE HIGH PRESSURE 3 8 X 16 1 2 P N Y01 00016 FUEL TANK CAPACITY 10 GAL 38 L BELT A30 SUPER II P N R02 00430 II ALL DIMENSIONS ARE IN IN INCHES UNLES...

Page 2: ...ter 13 Transformer Check 13 Buss Bar Alignment 14 Burner Gun Remove Replace 14 Electrode Ass y Adjustment 14 Fuel Filter See Parts List Section TROUBLESHOOTING Page Number Machine 15 16 Water Heater 21 Oil Burner 19 20 Pump See Parts List Section Fuel Filter See Parts List Section SERVICE Pump See Parts List Section Fuel Filter See Parts Lists Section COMPONENT ADJUSTMENT Burner Air Band Adjustmen...

Page 3: ...afety unpacking and operating instructions Failure to comply with these instructions could create a hazardous situation 2 The operator of this equipment should not operate this equipment when fatigued or under influence of alcohol or drugs 3 The operator of this equipment should be thoroughly familiar with its operation and trained in the job to be accomplished 4 The operator of this equipment sho...

Page 4: ...e with machine requirements See ELECTRICAL section of MODEL SPECIFICATIONS for power requirements 7 High voltage may be present within this machine Servicing should only be performed by properly trained personnel FUEL SAFETY 1 Use only fuel 1 or 2 diesel The use of incor rect fuel may result in fire or explosion and severe injury to the operator 2 Do not refuel machine while it is running or hot A...

Page 5: ...uct Do not use damaged extension cords Use an extension cord in good repair free of frays or cracks in the outer covering Do not abuse extension cord and do not yank on any cord to disconnect Keep cord away from heat and sharp edges Always disconnect the extension cord from the receptacle before disconnecting the product from the extension cord WARNING To reduce the risk of electrocution keep all ...

Page 6: ...e for the chemical being used VENTING WARNING This machine emits carbon monoxide and deadly gas and must be vented if used in an enclosed area Improper venting can cause poor combustion delayed ignition down drafts and the possibility of freezing the coil Contact your distributor or local heating and air conditioning dealer for proper materials Local codes must be observed The information containe...

Page 7: ...e damage to the pump packings and other components 4 Read and observe all items in CLEANER INSTALLATION START UP 1 Refer to the MAINTENANCE SCHEDULE for any maintenance to be performed before operation 2 ELECTRICAL Connect the machine to an electrically grounded circuit that is fuse or circuit breaker protected Do not use any type of adapter If the correct type of receptacle is not available have ...

Page 8: ...ION Do not run the machine with the burner switch in the on position when the fuel tank is empty This will cause damage to the fuel pump and void warranty 17 When starting to steam slowly close the steam outlet valve until the pressure gauge on the coil outlet reaches 80 PSI As it heats up the steam discharge valve will have to be opened gradually to maintain the 80 PSI reading until the steam pre...

Page 9: ...e air valve stem on the pump assembly 5 Apply air until a mixture of air and very little water is coming from the water trap 6 Then turn switch to the burner position and depress the vacuum switch Run it for 45 seconds allowing any remaining water to turn to steam Allow air to blow for 60 seconds 7 Remove the air chuck 8 Fill a 1 gallon container with Ethylene Glycol type antifreeze Minimum should...

Page 10: ...t your local dealer for descaling of your unit 7 Disconnect the water supply 8 Disconnect the electrical supply 9 Reinstall the hose and gun assembly 10 Remove the pressure gauge OIL BURNER CONTROLS A NORMAL CYCLE Turn cam to the burner position The burner should start and continue to run normally If the burner starts establishing flame but then locks out on safety make Flame Detector Check at thi...

Page 11: ...ector through the hole in the static disc Clean this hole if it is blocked by foreign matter Check for broken F wires e If flame detector alignment is a good but resistance is still high readjustment may be necessary f WARNING Be sure to remove wire jumper after this flame detector check CHECKOUT PROCEDURE Before leaving installation a complete operating cycle should be observed to see that all co...

Page 12: ...orcement BELTS Cracks or fraying Belt Tension For correct belt tension see MACHINE MAINTENANCE insert FILTER WATER Check water inlet hose screen for debris Check float tank screen for debris LEAKS Check for water and build up of scale at pipe connections FUEL Adequate fuel supply FILTER FUEL If contaminants are present see FUEL FILTER insert Remove and Replace fuel filter per FUEL FILTER insert SC...

Page 13: ... remove water in supply tank and fuel filter 5 Turn on fuel supply Failure to do so will result in fuel pump damage DANFOSS PUMP 1 Shut off fuel supply 2 Loosen the 2 screws with 7 64 allen wrench one turn 3 Turn cover counter clockwise and pull strainer and cover off of pump housing 4 Clean out any dirt remaining in the bottom of strainer cover If there is evidence of rust inside of the unit be s...

Page 14: ...Use caution not to scratch face of nozzle or orifice E Check for a loose oil nozzle NOTE Check with dealer and or replace nozzle with proper nozzle 5 Gently replace burner gun assembly in air tube CAUTION Do not force Forcing will cause electrode misalignment 6 Reinstall the retaining nut Reinstall the oil line making sure both ends are tight 7 Partially close transformer Check if buss bars align ...

Page 15: ...rty or worn check valves in water pump H Water supply hose kinked I Inlet filter screen clogged J Motor runs slow K Air leak in inlet plumbing L Defective water pump M Leaking discharge plumbing N Restricted coil A The water supply must meet or exceed the maximum discharge volume specified in the PERFORMANCE section and minimum water inlet pressure specified in the GENERAL section of the MODEL SPE...

Page 16: ...Defective motor C Defective water pump D Excessive back pressure A Machine must be thoroughly warmed to above freezing B Call service technician or take motor to Repair Warranty station C See PUM P SERVICE D See Excessive Back Pressure above 10 Pump motor starts slow or overheats and stops A Low voltage B Excessive back pressure C Defective motor A See Low voltage below B See Excessive Back Pressu...

Page 17: ...ole in oil cap dipstick A Replace gasket or o ring B Replace gasket or o ring C Tighten oil gauge D Tighten rear screws to torque values in PUMP SPECIFCATIONS S E Drain oil refill to recommended oil level as stated in OIL LEVEL in PUMP MAINTENANCE 5 Water in crankcase A May be caused by humid air condensing into water inside the crankcase B Worn or damaged plunger screw o ring A Maintain or step u...

Page 18: ... being pumped E Over pressure of pumps F Running pump dry A Remove and replace plungers B Reduce inlet pressure C Install proper filtration on pump inlet pumping D Check pressures and fluid inlet temperature be sure they are within specified range E Reduce pressure F Do not run pump without water 14 Low Pressure A Dirty or worn check valves B Worn packing C Belt slipping D Improperly sized spray t...

Page 19: ...or frayed L Test switch operation Remove and replace as necessary M See Low fuel pressure N A downdraft will cause delayed ignition Soot deposits on the coil and burner can interrupt air flow and cause shorting of the electrodes Clean as required O Soot deposits on the coil and burner can interrupt air flow and cause shorting of the electrodes Clean as required P See No fuel 2 No fuel A Clogged fu...

Page 20: ...ecified in the BURNER section of MACHINE SPECIFICATIONS section B Operate in warmer conditions or with fuel adapted to cold weather conditions C Check that fuel pump turns freely D Call service technician or take motor to repair warranty station 7 Delayed ignition rumbling noisy starts A Dirty or damaged electrodes B Air adjustment open too far C Poor fuel spray pattern D Incorrect electrode setti...

Page 21: ...e BURNER on MODEL SPECIFICATIONS for specified pressure 4 Machine smokes sweet smelling exhaust A Improper fuel supply B Insufficient combustion air C Leaking fuel system D Clogged or improper burner nozzle E Loose burner nozzle A Use fuel specified in BURNER section of MODEL SPECIFICATIONS B See AIR BAND ADJUSTMENT on OIL BURNER MAINTENANCE INSERT C Correct leakage problem D Remove DO NOT CLEAN a...

Page 22: ...y Timing See Operation Section High Limit And Thermostat Check See Operation Section Flame Detector Check See Operation Section High Limit Control See OPeration Section Steam Pressure Control See Operation Section COMPONENT BREAKDOWNS Burner 7 Burner Gun 8 Fuel Filter 10 Pump 19 Float Valve 16 COMPONENT SPECIFICATIONS Fuel Filter 9 Pump 18 COMPONENT MAINTENANCE Burner See Operation Section Steam W...

Page 23: ...2 2 ...

Page 24: ...3 ...

Page 25: ...12 05 03 Z08 11218 ECN 02981 Supersedes 07 31 03 Z08 11218 4 ...

Page 26: ...5 12 05 31 Z08 11218 ECN 02810 Supersedes 07 31 03 ...

Page 27: ...6 ...

Page 28: ...7 ...

Page 29: ...8 ...

Page 30: ...MAXIMUM FLOW 15 GPH 57 LPM MAXIMUM FILTRATION 2 MICRONS MAXIMUM TEMPERATURE 212 100 WEIGHT 1 LB 340 GM INLET AND OUTLET PORT SIZE 1 4 NPT 9 ...

Page 31: ...ver comes first NOTE Foul smelling diesel fuel is an indication of micro biological contamination A change in fuel source is recommended Always carry a spare elements as one tank full of contaminated fuel will plug fuel filter elements prematurely Check the collection bowl daily Drain off water contaminants by opening the head vent and then the drain If more than 1 8 cup of fluid is drained follow...

Page 32: ...C 15A SWITCH CAM BREAKER CIRCUIT PRESSURE SWITCH CONTROL LIMIT HIGH TEMP CAD CELL TRANSFORMER 115 VAC MOTOR 115 VAC IGNITION BURNER 115 VAC SOLENOID FUEL SWITCH VACUUM PUMP MOTOR 115 VAC TIMER DELAY ON MOTOR RELAY TIMER 11 ...

Page 33: ...WIRE COLOR CODE 12 ...

Page 34: ...13 ...

Page 35: ...14 ...

Page 36: ...15 ...

Page 37: ...16 ...

Page 38: ...17 ...

Page 39: ...2 NOTE When plunger nut is removed install a new copper washer and flinger washer to ensure proper fit and seal of ceramic plunger If same copper washers are reused cracking or a poor seal may result PUMP THREE FOR COMPLETE ORDER 177 64 131 65 18 ...

Page 40: ...19 ...

Page 41: ...d be set aside for installation in step 7 6 Malfunctioning valve assemblies must be replaced 7 Lubricate a new o ring with the pump crankcase oil and install into valve cavity in the head Install a good valve assembly into the cavity as illus trated 8 Lubricate a new o ring with pump crankcase oil and place on a plug cleaned in step 2 above 9 Install a plug into the pump head Tighten plug by hand ...

Page 42: ...e an o ring with crankcase oil and install into the groove on the plunger screw Install the anti extrusion ring into the groove next to the o ring Note The o ring should be nearest the screw head and the anti extrusion ring nearest the threads 4 Apply a drop of thread sealant to the threads of the retainer screw 5 Thread the plunger retainer screw into the cross head making sure the copper flat wa...

Page 43: ...adapter and o ring assembly should push into the head to approximately 1 16 inch of being flush with the surface of the head Only hand pressure should be required to perform this operation This step is VERY IMPORTANT If the rear female adapter does not fit almost flush something is not properly positioned If a proper fit is obtained proceed to step 16 If a proper fit is not obtained remove the fem...

Page 44: ...23 ...

Page 45: ...ompletely submerged and condensate discharges through the valve at the top When steam enters the trap it too collects under the bucket causing it to become buoyant Buoyancy causes the bucket to rise thus closing the valve by returning it to the seat Air and CO2 pass through a vent in the top of the bucket continuously and collect at the top of the trap Condensate continually drains into the trap W...

Page 46: ...te collected in the piping on the inlet side enters the trap The condensation is then discharged along with steam which then re floats the bucket and repeats the cycle Trapped air will also pass through the small hole in the top of the bucket MAINTENANCE This product can be maintained without disturbing the piping connections Complete isolation of the trap from both supply and return line is requi...

Page 47: ...or worn parts 4 Low inlet and outlet temperatures A Plugged Trap Failed Shut A Disassemble the trap and unclog the bucket bleed hole Plugged Trap Failed Shut Low inlet and outlet temperatures indicate a plugged trap since condensation has filled the trap and is filling the inlet line Blown Trap Failed Open High inlet and outlet temperatures indicate a blown trap since steam is blowing through The ...