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                              Mid-size Scooter Series

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How do I change a battery in my scooter?

MANDATORY! Battery posts, terminals and related accessories contain lead and

lead compounds. Wear goggles and gloves when handling batteries and wash

hands after handling.

WARNING! Always use two batteries of the exact same type, chemistry and amp-

hour (Ah) capacity. Refer to the specifications table with this manual and in the

manual supplied with the battery charger for recommended type and capacities.

WARNING! Do not mix old and new batteries. Always replace both batteries at the

same time.

WARNING! Contact your authorized Provider if you have any questions regarding

the batteries in your scooter.

WARNING! Do not replace the batteries while the scooter is occupied.

WARNING! The batteries on your scooter should only be serviced or replaced by

an authorized Provider or a qualified technician.

PROHIBITED! Keep tools and other metal objects away from battery terminals.

Contact with tools can cause electrical shock.

You may need the following to change your batteries:

 

Metric/standard socket set and ratchet 

 

Adjustable wrench

WARNING! Do not lift beyond your physical capability. Ask for assistance when

necessary while disassembling or assembling your scooter.

WARNING! Do not pull on electrical harness wires directly to detach them from the

scooter. Always grasp the connector itself when disconnecting the harness to prevent

wire damage.

To change batteries in your scooter:

1. Remove the seat and battery shroud.  

See figure 9

.

2. Disconnect the battery tie-down strap. 

See

figure 10

.

3. Disconnect the battery harnesses by depressing

the tabs on the battery harness connectors and

pulling them straight up. 

See figure 10

.

4. Disconnect the battery cables from the battery

terminals by sliding back the terminal boots and

unscrewing the nut from the bolt. 

See figure 11. 

5. Remove the old batteries from the battery wells.

6. Place a new battery in each battery well. Face the

battery terminals of each battery opposite each

other and toward the outer sides of the scooter. 

See

figure 12

.

7. Connect the red battery cable to the positive (+)

battery terminal on each battery.

8. Connect the black battery cable to the negative (-)

battery terminal on each battery.

9. Reposition the terminal boots over the battery

terminals.

Figure 9. Battery Shroud Removal/Installation

*MODEL 104 ONLY

I I I .   B A T T E R I E S   A N D   C H A R G I N G

Summary of Contents for Mid-size Scooter series

Page 1: ......

Page 2: ...ar left hand column on Scooter Features Table Knowing your unit s model number will aid you in determining your particular scooter s unique characteristics INTENDED USE The intended use of the mobilit...

Page 3: ...derstand them completely WARNING Indicates a potentially hazardous condition situation Failure to follow designated procedures can cause either personal injury component damage or malfunction On the p...

Page 4: ...iar with all the warnings and safety information found in the Consumer Safety Guide and refer to this resource often Read and follow the information in the owner s manual Indicates tie down points on...

Page 5: ...our scooter during daily activities you will probably encounter situations in which you will need some practice Simply take your time and you will soon be in full and confident control as you maneuver...

Page 6: ...pressure water while occasionally lifting and lowering the eyelids Seek medical attention if excessive tearing redness or pain persists If the skin is exposed remove all contaminated clothing Wipe of...

Page 7: ...horn buttons turn signal buttons and the throttle control lever Please note that some of the features listed in this section are optional items and may not appear on your scooter Please refer to the S...

Page 8: ...light The turn signal indicator LED located in the battery condition meter will flash The turn signals are timed to shut off automatically Lights Switch This switch controls your scooter s lighting s...

Page 9: ...ow your scooter to come to a complete stop before engaging the other side of the lever When the throttle control lever is completely released it automatically returns to the center stop position and e...

Page 10: ...IDENTIFICATION KEY 1 OFF BOARD CHARGER PORT 2 OFF BOARD CHARGER FUSE 3 KEY SWITCH FUSE 4 LOWER HEADLIGHT FUSE 5 REAR TAIL LIGHTS FUSE 6 LEFT TURN SIGNAL FUSE 7 RIGHT TURN SIGNAL FUSE Off board Charge...

Page 11: ...is equipped with a 2 position manual freewheel lever you must pull up on the lever and then push forward on the manual freewheel lever to disable the drive system and the brake system This will enable...

Page 12: ...supplied L shaped hex key is needed To install the safety flag 1 Remove the cap from the top of the bracket 2 Loosen the setscrew with the supplied L shaped hex key 3 Insert the flag pole into the op...

Page 13: ...The front tie down straps should anchor to floor points that are spaced wider than the scooter to provide increased lateral stability WARNING Ensure scooters are properly secured to the motor vehicle...

Page 14: ...rger is equipped with cooling slots then do not attempt to insert objects through these slots WARNING Be aware that the battery charger case may become hot during charging Avoid skin contact and do no...

Page 15: ...sending more electrical current to the batteries to bring up their charge As the batteries approach a full charge the charger sends less and less electrical current When the batteries are fully charge...

Page 16: ...deeply discharging your batteries Refer to the manual supplied with the battery charger for charging instructions We recommend charging your batteries for at least 48 continuous hours once per month t...

Page 17: ...extends the time needed to recharge the battery It may take a few days for the temperature of your scooter s batteries to stabilize and adjust to their new room or ambient temperature More importantly...

Page 18: ...e wrench WARNING Do not lift beyond your physical capability Ask for assistance when necessary while disassembling or assembling your scooter WARNING Do not pull on electrical harness wires directly t...

Page 19: ...it in a plastic bag Contact your local waste disposal agency or your authorized Provider for instructions on disposal and battery recycling which is our recommended course of action Figure 12 Battery...

Page 20: ...ely in place See V Comfort Adjustments Is the key fully inserted into the key switch and turned clockwise to the on position Does the horn work properly Is your proposed path clear of people pets and...

Page 21: ...tion 5 Carefully and safely get out of the seat and stand to the side of your scooter 6 You can leave the seat facing to the side to facilitate boarding your scooter next time POWER DOWN TIMER FEATURE...

Page 22: ...d on the type of seat on your scooter Please refer to the Scooter Features Table to determine which options apply to your specific seat type Armrest Width Adjustment Your seat type may be equipped wit...

Page 23: ...slide the seat forward or rearward 3 Release the seat sliding lever once the seat is in the desired position Armrest Angle Adjustment Armrest angle of your scooter can be adjusted upwards or downwards...

Page 24: ...R T A D J U S T M E N T S 7 Reinstall the comfort spring 8 Hold the upper seat post at the desired height and match up the locating holes in the lower seat post Utilize the top holes for the upper po...

Page 25: ...WARNING The positioning belt should be secured at all times Never allow the positioning belt to hang or drag on the floor as it may become entangled To install the positioning belt if required 1 Remov...

Page 26: ...o adjust the positioning belt for operator comfort 1 Align the two sides of the belt placing the looped end side directly above the coarser side hook of the opposite belt Press firmly together to fast...

Page 27: ...o disconnect both front to rear harnesses See figure 10 WARNING Failure to unplug both front to rear harnesses prior to separating the front and rear sections could result in permanent damage to the s...

Page 28: ...front and rear sections of your scooter as shown in figure 22 2 Use the frame release lever or the seat post for model 104 to lift the front section as you align the frame hooks of the front section w...

Page 29: ...eep code will continue to alert you in this manner until the scooter is turned off NOTE Your scooter will not run unless the fault code condition is resolved and the scooter has been turned off then t...

Page 30: ...dly trips If the main circuit breaker trips repeatedly see your authorized Provider for service Charge the batteries more frequently See III Batteries and Charging If the problem continues have both o...

Page 31: ...Remove the blocks from beneath the scooter V I I I C A R E A N D M A I N T E N A N C E Your scooter requires a minimal amount of care and maintenance If you do not feel confident in your ability to p...

Page 32: ...hen changing a pneumatic tire remove only the drive wheel nut and washer then remove the entire wheel assembly If any further disassembly is required deflate the tire completely or it may explode V I...

Page 33: ...irritation or premature deterioration of upholstery and or scooter finishes BATTERY TERMINAL CONNECTIONS Make certain that the terminal connections remain tight and uncorroded The batteries must sit f...

Page 34: ...not using your scooter for an extended period of time it is best to Fully charge its batteries prior to storage Disconnect the batteries from the scooter Store your scooter in a warm dry environment...

Page 35: ......

Page 36: ...______________________ Address _________________________________________________________________________ Phone Number __________________________ Purchase Date ___________________________ Please fill o...

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