ACT'L eWON4001, Installation Manual

Page 1: ...eWON4001 Ethernet Gateway Remote Access Server RAS Programmable Industrial Router PIR Installation Guide Rev 2 1 Cool Internet Telecontrol Solutions ...

Page 2: ...tions 2 1 8 External accessories 3 2 Structure of the eWON technical documentation 4 3 Housing and markings 5 3 1 Housing Interfaces 5 3 2 Markings 6 3 3 Equipment information and versions 7 3 4 Mechanical outline 9 3 5 Mounting and environmental conditions 10 3 6 Preparing the installation 10 3 7 Specification for external power supply selection 10 4 Front panel control LEDs 11 5 Communication in...

Page 3: ...8 6 Communicating with the eWON 19 6 1 By Ethernet 19 6 2 By phone line or GSM 19 7 IP parameters configuration 21 8 Technical support 22 9 Appendix Pinouts and connections 22 9 1 Power Supply 22 9 2 Ethernet 23 9 3 RJ45 connector 26 9 4 Input Outputs 27 9 5 Serial Port optional 28 9 6 MPI port optional 29 9 7 Unitelway Modbus serial cable 30 9 8 PSTN phone line connector 31 ...

Page 4: ... of the hardware platform Processor ARM clocked 75Mhz 8MB SDRAM 8 MB V1 or 16 MB V2 Flash Backed up real time clock RTC with 24 Hours autonomy Battery with 10 years autonomy External power supply 12 24 VDC 20 1 Ethernet port 10 100Mb BaseTx 1 Serial port configurable in RS232 RS422 RS485 OR 1 MPI port 1 digital input DI 1 digital output DO DIN rail mounting compliant with EN50022 latch Environment...

Page 5: ... or remote Human Machine Interface SCADA Predictive and operational maintenance Diagnosis and machinery status control Stock and vessel level monitoring Process and machinery activity logs Commissioning support Remote programming Interface for Application Service Providers ASP Datalogging 1 7 Part Numbers and internal options Part Number structure of the eWON product range EWaabzm Where examples a...

Page 6: ... ISDN ISDN modem EW41203 eWON4001 GSM GPRS GSM GPRS modem EW41205 eWON4001 GSM GPRS US GSM GPRS modem EW41206 eWON4001 PSTN 56LS PSTN 56LS modem EW41209 eWON4001 PSTN56 PSTN with MPI port EW41263 Table 1 List of available Part Numbers Description Part Number Starter Kit Eth cables 1 straight 1 crossed CDROM EW40901 Antenna GSM GPRS dual band fixing by screw EW40902 Antenna adapter SMA M FME M EW40...

Page 7: ...nstallation recommendations and pinout of the connectors Step by step tutorial to establish first communications and make the IP configuration Exists for the following platforms eWON2000 4000 eWON1000 eWON500 2001 4001 2 Software Getting Started 30pp Manual to start using the basic functions of the eWON software Covers most usual applications eWON 4000 only 3 Software User Manuals 250pp Exhaustive...

Page 8: ...5 of 31 3 Housing and markings 3 1 Housing Interfaces Figure 1 Housing front view Figure 2 Housing bottom view Leds Ethernet port 10 100 Base Tx Phone line Reset button Configurable serial port DIN rail latch Digital I O Power supply 12 24 VDC ...

Page 9: ...002 ETH Type name COM type PSTN56 modem 56k GPRS GSM modem GPRS comp Required power supply The power supply must be limited to max 300mA and be SELV compliant safety voltage Earlier style label Later style label Serial number 1247 year week 0001 sequential number 66 suffix eWON4001MPI ETH V1 88 suffix eWON4001 ETH V1 89 suffix eWON4002 ETH V1 91 suffix eWON4001 ETH V2 Part Number Part Number as pe...

Page 10: ...ork for eWONs and to assign its IP address subnet mask and gateway For more details See Equipment information and versions on page 7 3 3 Equipment information and versions The eWON hardware and software revisions can be checked with a web browser on the eWON server see Communicating with the eWON on page 19 Once logged onto the eWON clicking on the eWON logo shows these revisions Figure 4 eWON inf...

Page 11: ... hardware while firmware versions greater than 6 4s5 are only compatible with the V2 hardware Types eWON4002 ETH and eWON4001MPI ETH are ONLY available in the HW version V1 Table 4 HW vs Firmware compatibility Type HW Version PCODE SN suffix Part Number Compatible Firmware eWON4001 ETH V1 88 EW41201 all up to 6 4s5 included WebPort4001 ETH V1 88 OD41201 all up to 6 4s5 included eWON4002 ETH V1 89 ...

Page 12: ...e in place or remove it To put the unit in place insert the top slider into the upper part of the rail with the eWON tiled around 20 Then draw the latch at the bottom downwards with a screwdriver and at the same time put the unit right by rotating it Release the pin the eWON is now safely fastened Important Be careful when mounting the unit on the DIN rail as doing it improperly could damage eithe...

Page 13: ...tning protection and to conform to the EMC requirements Therefore a ground screw is available at the back of the unit just below the DIN latch Connect this screw directly to a low impedance ground 3 7 Specification for external power supply selection The eWON4001 has to be supplied by an external voltage source ranging from 12 to 24 VDC The power supplied must be a Class2 or Level 3 SELV compliant...

Page 14: ...nel leds description 5 Communication interfaces and I Os 5 1 Ethernet Port Please refer to the appendix Direct connection on page 24 and Connection over hub router on page 25 for information on the different Ethernet connexion modes straight and crossed cables Specification Value Applicable standard 10 100BaseTX Isolation 1 5 kV Pinout RJ45 connector See label and appendix RJ45 connector on page 2...

Page 15: ...bel and appendix PSTN phone line connector on page 31 Leased Line mode No Yes Table 7 PSTN modem specification Specification GSM GPRS GSM GPRS US Bands Dual band EGSM900 1800 MHz 950 1900 MHz GPRS Class Class 10 Max baud rate 14 400 bps Compliant to standards R TTE GCF Certificate number Antenna connector Type SMA F Table 8 PSTN modem specification Specification Value Description GSM DCS gain GSM ...

Page 16: ...ard installation Figure 7 SIM card insertion 5 4 Embedded ISDN Modem Specification Value ISDN specification ISDN BRI S0 I 430 Type 1B D Max baud rate 64 Kb Certification Table 10 ISDN modem specification SMA antenna connector Eject SIM card button SIM card drawer ...

Page 17: ... the user LED Warning you should not reset your eWON unless you have been told to do so by someone of our technical support The concerned files differs depending on reset type are totally lost and unrecoverable after being formatted You generate this second level reset by pressing and maintaining the reset button during approximately 20 secs after powering up the eWON until the USER LED remains RE...

Page 18: ...y OFF Note that switch 3 4 need to have the same position both ON or both OFF When they are ON it connects the internal polarisation typ 680 Ohms and termination typ 120 Ohms resistors This configuration applies only to RS4xx lines conforming to good practices Specification Value Physical modes configurable RS232 RS485 RS422 Normal isolation Non isolated Optional isolation module optocoupler 1 kV ...

Page 19: ... Dipswitch positions available Specification Value Physical mode MPI Speed 19 2 kBauds 187 5 kBauds 1 5 MBauds Polarisation 680 Ohms selectable Termination 120 Ohms selectable Pinout connector See label and appendix MPI port optional on page 29 Positions Mode MPI WITH polarisation and termination resistors MPI WITHOUT polarisation and termination resistors ...

Page 20: ...he input level is above 10Vdc Warning the logic level is undefined when the input is ranging between 5 and 10VDC Specification Value Input voltage range 0 to 24 VDC Input voltage absolute max varistor protection 33 VDC Zero state max input voltage OFF 5 VDC One state voltage range ON 10 to 30 VDC One state currents ON 3 8mA 12VDC 8 2mA 24VDC Isolation 3 5 kV Pinout connector See label and appendix...

Page 21: ...supplied from an external source to the pre drive electronics The diagram below shows the external wiring needed for correct operation of the digital output A relay has been chosen for this sample application but any load within the specifications can be used instead Warning note that this is a sink only output to ground the transistor acts like a switch to ground Figure 9 Digital output wiring di...

Page 22: ...onfiguration System Setup Communication Ethernet To configure the PPP IP address Configuration System Setup Communication DialUp PPP 6 2 By phone line or GSM 6 2 1 Under Windows 98 NT and 2000 1 Open the root folder Dial up Networking 2 Click on the icon Make new connection 3 Give a name to this connection 4 Select a local modem from the list and click Next 5 Introduce the phone number and the log...

Page 23: ...b site adm adm by default 9 The new connection has now been added in the Connections directory and also under Start and Connect to as well as on your desktop if you selected the relevant option Create icon on desktop 10 You can now make a connection either by using the currently open window or later on by using one of the available paths Start menu or desktop icon 11 Wait until the modems are sync...

Page 24: ...te included in the eWON Warning normally you cannot communicate with a device of which you don t know the IP parameters Therefore there is a special tool called eBuddy you can download from the eWON Internet site http www ewon biz Start this application once you have connected your eWON to the network The application will scan the whole network and will identify all eWONs that are connected includ...

Page 25: ...z or send an email with the problem description to support ewon biz 9 Appendix Pinouts and connections 9 1 Power Supply Figure 10 eWON Mating female connector included Manufacturer Phoenix Contact GmbH http www phoenixcontact com Part Number GMSTB 2 5 2 STF 7 62 Pinout see label Pin Description 1 Ground 2 Positive Table 15 Pinout Power Supply Connector 1 2 ...

Page 26: ...rossed These cables have 8 copper conductors and are known as UTP Class 5 with RJ45 terminations at both ends These cables are availbale as spare parts see External accessories on page 3 The type of cable straight or crossed depends on the equipment the eWON will be connected to The most current cases are the direct connection with a PC crossed and the connection through a hub router straight ...

Page 27: ...ce you have to take care of the twisted pairs This means that along with the above cabling conventions the emission TX TX and reception RX RX signals have to be connected on the same twisted pair Pins 4 5 7 and 8 do not have to be connected The following picture shows the twisted pair connections TX pin3 TX pin6 Twisted pair 1 RX pin1 RX pin2 Twisted pair 2 Crossed cable ...

Page 28: ...over hub router If the eWON is connected to a hub it has to be connected like any other device with a straight cable Again the wiring is as shown on the following picture and care should be taken to keep the RX and TX signals on twisted pairs Hub Router Straight cable ...

Page 29: ...eWON4001 Installation Guide ver 2 1 page 26 of 31 9 3 RJ45 connector The RJ45 connector has got the following pins numbering as it can be seen on the following picture showing it from different angles ...

Page 30: ...50VT Pin REF Description 1 DO_GND Output digital signal 0V ground connected to the emitter of the transistor 2 DO_OC Output digital signal connected to the collector of the transistor 3 DO_VDC Common of the external predrive power supply between 12 et 24 VDC 4 DI_GND Ground of the input isolated 5 DI Input digital signal Figure 11 Pinout I O connector 1 5 ...

Page 31: ...9 5 Serial Port optional Mating female connector not included Pinout serial port according to mode Type Female DB9 with 4 40 blocking screws Pin RS232 RS485 RS422 1 2 RXD RX 3 TXD A TX 4 5 GND GND GND 6 7 RTS RX 8 CTS B TX 9 Table 16 Pinout serial port ...

Page 32: ...tallation Guide ver 2 1 page 29 of 31 9 6 MPI port optional Mating male connector not included MPI port pinout DB9 female Type Male DB9 with 4 40 blocking screws Pin MPI 1 2 3 B 4 5 GND 6 7 8 A 9 Table 17 MPI port ...

Page 33: ...onnect Schneider PLCs It has a SUBD9 connector at the eWON side and a MiniDIN connector at the PLC side D A is connected to B and D B is connected to A MiniDIN PIN Schneider Signal Name eWON Signal Name eWON SUBDB9 Pin 1 D B A DB9 pin 3 A 2 D A B DB9 pin 8 B 3 4 5 6 7 GND GND DB9 pin 5 GND 8 Connector Shield Table 18 Pinout MiniDIN ...

Page 34: ...llation Guide ver 2 1 page 31 of 31 9 8 PSTN phone line connector Mating male conector not included Pinout PSTN line Type RJ11 type 6P2C without shield Pin Description 1 2 3 TIP 4 RING 5 6 Table 19 pinout PSTN modem ...