ActronAir Cascade CRE-071AS, Installation Manual

Page 1: ...ting your new air conditioning unit and keep it available for future reference That s better That s Actron INSTALLATION MANUAL Model Numbers Super Slim Four Way Cassette URC 071AS CRE 071AS URC 100AS CRE 100AS URC 125AS CRE 125AS URC 140AS CRE 140AS That s better That s Actron ...

Page 2: ... 4 Table of Contents Indoor Unit Installation 07 Outdoor Unit Installation 11 Test Run 31 Twin Systems 32 11 12 Page 2 Drainpipe Installation 13 6 Panel Installation 28 10 Refrigerant Piping Connection 15 7 Leak Test and Air Evacuation 25 9 Wiring 17 8 Maintenance 36 13 ...

Page 3: ...alled in accordance with national regulations Failure to observe a caution may result in injury or equipment damage CAUTION Note about Fluorinated Gases 1 This air conditioning unit contains fluorinated gas For specific information on the type of gas and the amount please refer to the relevant label on the unit itself 2 Installation service maintenance and repair of this unit must be performed by ...

Page 4: ...guards and panel covers are always firmly secured and not damaged 7 This appliance is not intended for use by young children or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely Young children should be supervised to ensure that they do not play with the appliance 8 Installer must incorporate a means of electrical di...

Page 5: ...on 1 Installation paper template 1 Refrigeration Fittings 2 Soundproof insulation sheath 1 Drainpipe Fittings 3 Outlet pipe sheath 1 4 Outlet pipe clasp 1 5 Drain joint Seal Drain joint Seal 1 6 Seal ring 1 Installation Accessory 7 Ceiling hook 4 8 Suspension bolt 4 EMC Its Fitting on LRE 100AS 9 Magnetic ring twist the electric wires S1 and S2 around the magnetic ring to five circles S1 S2 1 Wire...

Page 6: ...Cassette Installation Order Install the indoor unit Install the outdoor unit Install the drainpipe 3 1 2 6 4 5 Connect the Refrigerant Pipes Leak test and evacuate the refrigeration system Connect the wires Install the front panel Perform a test run 8 7 ...

Page 7: ...e may not be sufficient If the indoor unit is installed on a metal part of the building it must be electrically grounded When replacing the grille panel back into the cassette make sure that it is fully in and it engaged the safety limit switch in order for the unit to turn ON WARNING Securely install the indoor unit on a structure that can sustain its weight If the structure is too weak the unit ...

Page 8: ...2 Fig 4 2 Recommended Distances Between The Indoor Unit And The Ceiling Connecting point of drain pipe Connecting point of refrigerant pipe liquid side Connecting point of refrigerant pipe gas side Front panel Ground Ceiling board 88cm Ceiling hole Ceiling CAUTION DO NOT install the unit in the following locations In areas with oil drilling or fracking In areas with caustic gases in the air such a...

Page 9: ...emplate to cut a rectangular hole in the ceiling leaving at least 1m on all sides The hole will be 88 x 88cm big Be sure to mark the areas where ceiling hook holes will be drilled 4 Indoor Unit Installation Super Slim Four Way Cassette Hang Indoor Unit Fig 4 3 Refrigerant piping side Drain hose side 68cm Suspension bolt 84cm Body 95cm Ceiling opening 1m 1m 1m 1m CAUTION The unit body should align ...

Page 10: ...uilt in drain pump and float switch If the unit is tilted against the direction of condensate flows the drainpipe side is raised the float switch may malfunction and cause water to leak NOTE FOR NEW HOME INSTALLATION When installing the unit in a new home the ceiling hooks can be embedded in advance Make sure that the hooks do not come loose due to concrete shrinkage After installing the indoor un...

Page 11: ...If possible make sure the unit is located far away from your neighbours property so that the noise from the unit will not disturb them Select Installation Location Install Outdoor Unit Strong wind Strong wind Fig 5 1 þ If the location is exposed to strong winds for example near a seaside the unit must be placed against the wall to shelter it from the wind If necessary use an awning Ensure minimum ...

Page 12: ...sette Outdoor Unit Domensions Model Number Outdoor Unit Dimensions W x H x D mm Mounting Dimensions Distance A mm Distance B mm URC 071AS URC 100AS 946 x 810 x 410 673 403 URC 125AS URC 140AS 952 x 1333 x 415 634 404 Table 5 1 Length Specification of Split Type Outdoor Unit unit mm A B D W H W H Fig 5 6 Fig 5 5 Fig 5 4 ...

Page 13: ...nit Improper installation may cause unit and property damage Drainpipe connecting port Drain hose Metal clamp Insulation Downward slope 1 100 1 1 5m Fig 6 2 Fig 6 3 Indoor Drainpipe Installation Install the drainpipe as shown in Fig 6 3 1 Cover the drainpipe with heat insulation to prevent condensation and leakage 2 Attach the mouth of the drain hose to the unit s outlet pipe Sheath the mouth of t...

Page 14: ...ective wall cuff in the hole This protects the edges of the hole and will help seal it when you finish the installation process 4 Pass the drain hose through the wall hole Make sure the water drains to a safe location where it will not cause water damage or a slipping hazard Fig 6 6 Fig 6 4 Fig 6 5 NOTE ON DRAINPIPE INSTALLATION When using an extended drainpipe tighten the indoor connection with a...

Page 15: ...akage during the installation Leaked refrigerant gas can be toxic Ensure there is no refrigerant leakage after completing the installation work NOTE When drilling the wall hole make sure to avoid wires plumbing and other sensitive components Notes on Drilling Hole In Wall Ensure that the length of the refrigerant pipe the number of bends and the drop height between the indoor and outdoor units mee...

Page 16: ...or units meets the requirements shown in Table 7 1 Table 7 1 The Maximum Length and Drop Height unit mm Notes On Pipe Length and Elevation Refrigerant Piping Connection Instructions 1 Cut the connecting pipes according to required length 2 Remove blurrs in the pipe Blurrs can affect the air tight seal of refrigerant piping connections 3 Place flare nuts on both ends of pipe Flare each end of conne...

Page 17: ...upply terminals No other equipment should be connected to the same power circuit The unit s power information can be found on the rating sticker on the product 1 Prepare the cable for connection a You must first choose the right cable size before preparing it for connection b Using wire strippers strip the rubber jacket from both ends of signal cable to reveal about 15cm of the wires inside c Stri...

Page 18: ...d cable clamp to secure it in place The cable should not be loose and should not pull on the lugs 6 Reinstall the electric box cover and the front panel of the indoor unit CAUTION While connecting the wires please strictly follow the wiring diagram The refrigerant circuit can become very hot Keep the interconnection cable away from the copper tube Fig 8 2 8 Wiring Super Slim Four Way Cassette Indo...

Page 19: ...CN 5 CN 6 SYNCHRONOUS MOTORS SYNCHRONOUS MOTORS SWING MOTOR1 SWING MOTOR2 SWING MOTOR3 SWING MOTOR4 CN 2 CN 55 CN 55 CN 66 CN 66 CN 4 L TOMAINCONTROLBOARD N BLUE RED CN 3 SWITCH 1 SWITCH 2 XP8 XP7 XP6 XP5 XP4 XP3 X58 X57 X56 X55 X54 X53 CN 5 LIFT CONTROL BOARD Note only for lowering grille C4 P1 ...

Page 20: ...INDOOR MOTOR FERRITE RING SW1 SW5 SW6 S1 S2 R26 SW2 SW3 JR6 S2 S1 N N 1 WATER LEVEL SWITCH FIELD WIRING BY INSTALLER CABLE MUST BE 2 CORE 14 0 20 0 44mm2 SHIELDED DATA CABLE WITH SHIELD WIRE CONNECTED TO EARTH TERMINAL ON INDOOR AND OUTDOOR 4 CORE SHIELDED CABLE SUPPLIED WITH WC 02 REMOVE JUMPER WIRE JR6 TO USE REMOTE ON OFF FUNCTION INDOOR CIRCUIT BOARD P1 M TO OUTDOOR UNIT FIELD WIRING BY INSTAL...

Page 21: ...mains the intellectual property of Actron Engineering Pty Ltd Reproduction modification and or distribution are prohibited without written consent Revision Description B WD3010 Rev Description Date By PCR ORIGINAL A4 Size Base Model No Variation Variation Code A Drawing No Drawn Date 31 07 2017 NDL Approved Date B ReviseID and OD cable specs LC 15 03 2018 05 04 2018 WG ...

Page 22: ...ngineering Pty Ltd Reproduction modification and or distribution are prohibited without written consent Revision Description B WD3011 Rev Description Date By PCR ORIGINAL A4 Size Base Model No Variation Variation Code A Drawing No Drawn Date 31 07 2017 NDL Approved Date B ReviseID and OD cable specs LC 15 03 2018 05 04 2018 WG 8 Wiring Super Slim Four Way Cassette ...

Page 23: ... of Actron Engineering Pty Ltd Reproduction modification and or distribution are prohibited without written consent Revision Description B WD3012 Rev Description Date By PCR ORIGINAL A4 Size Base Model No Variation Variation Code A Drawing No Drawn Date 31 07 2017 NDL Approved Date B ReviseID and OD cable specs LC 15 03 2018 05 04 2018 WG 8 Wiring Super Slim Four Way Cassette ...

Page 24: ...000 Australia New Zealand Wiring Rules for more details OUTDOOR UNIT 2 N L POWER SUPPLY SUGGESTED MINIMUM N INDOOR UNIT 2 N 2 5mm URC 053AS URC 071AS 4 0mm URC 100AS 6 0mm URC 125AS URC 140AS 1mm 2 CORE EARTH INDOOR UNIT CN2 S2 S1 OUTDOOR UNIT S2 2 CORE 14 0 20 0 44mm SHIELDED DATA CABLE WITH SHIELD WIRE CONNECTED TO EARTH TERMINAL URC 071AS ...

Page 25: ...gerant pipes 4000 kPa leak test for 1 hour Leak Test Fig 9 1 CAUTION Use a vacuum pump and a vac stat reading lower than 500 microns and an air discharge capacity above 40L min The outdoor unit does not need vacuuming DO NOT open the outdoor unit s gas and liquid stop valves Ensure that your vac stat reads 500 micron or below after 2 hours If after three hours of operation and the vac stat reading...

Page 26: ...cuum pump Pressure gauge Low pressure valve NOTE If there is no change in system pressure unscrew the cap from the packed valve high pressure valve If there is a change in system pressure there may be a gas leak OPEN VALVE STEMS GENTLY When opening valve stems turn the hexagonal wrench until it hits against the stopper DO NOT try to force the valve to open further 8 Insert hexagonal wrench into th...

Page 27: ...ust be opened slowly Always use protective gear when charging the system DO NOT mix refrigerants types Some systems require additional charging depending on pipe lengths The standard pipe length is 15m The additional refrigerant to be charged can be calculated using the following formula Additional Refrigerant Per Pipe Length Model URC 071AS CRE 071AS URC 100AS CRE 100AS URC 110AS CRE 110AS URC 14...

Page 28: ...Fig 10 3 3 Take the suspension wire off the pulley at the left side Fig 10 3 4 Take off the suspension wire at the right side same as the left side 5 Take off the suspension wire at the other side same as the above four steps Step 2 Remove the installation covers at the four corners by sliding them outwards NOTE Tighten the screws until the thickness of the sponge between the main body and the pan...

Page 29: ...st be adjusted to ensure proper function The unit s height can be adjusted by loosening the upper nut and adjusting the lower nut See Fig 10 11 NOTE If the height of the indoor unit needs to be adjusted you can do so through the openings at the panel s four corners Make sure that the internal wiring and drainpipe are not affected by this adjustment Fig 10 9 Fig 10 10 Fig 10 11 Two Screws Fig 10 6 ...

Page 30: ... suspension wire and tie the suspension wire to the point that does not hinder the unit operates 2 Hand the drop hanger in the grille at the position the right picture shows 2 Insert the screwdriver into the joint Pull the link spring up at the left side and loosen the suspension wire Fig 10 15 and Fig 10 16 10 Panel Installation Super Slim Four Way Cassette Emergency Procedure Fig 10 14 Pass the ...

Page 31: ...been recorded i The power voltage is the correct voltage for the air conditioner Test Run Instructions 1 Open both the liquid and gas stop valves 2 Turn on the main power switch and allow the unit to warm up 3 Set the air conditioner to COOL mode 4 For the Indoor Unit a Ensure the remote control and its buttons work properly b Ensure the louvres move properly and can be changed using the remote co...

Page 32: ...ard Dip Switch Settings section The table below portrays the different ActronAir Cassette configurations available For proper installation for a Twin System there are a few design limitations that must be considered These design limitations are described in the table below Design Limits CRE 071AS Max total length L L1 L2 50m Max branch length L1 L2 15m Max difference in branch length L1 L2 10m Max...

Page 33: ...m the controller SLAVE The unit is set as the Slave will mimic the functions of the Main unit i e operating mode set temperature and fan speed Part of the Twin configuration both Main and Slave units will share a common liquid and gas line To ensure that there is an equal refrigerant distribution a branch joint is installed Important to note when installing this branch joint it must be of horizont...

Page 34: ...ault T2 Off Off Quick Flash Off E3 Outlet Pipe Temp Sensor Fault T2B Off Off Quick Flash Off E4 Water Level Alarm Off Quick Flash Off Off EE Communication Failure Between Indoor and Outdoor Units Off Off Off Quick Flash E1 Communication Failure Between Main and Slave Indoor units Off Quick Flash Off Quick Flash F3 Other Faults of Main and Slave Units Off Quick Flash Quick Flash Off F4 Outdoor Unit...

Page 35: ...4 0 20 0 44mM SHIELDED DATA CABLE The outdoor unit is to receive power input of 220 240V 1Ph N 50Hz via L1 L2 and Ground terminals In addition both indoor units will be connected to the corresponding terminals to receive power Similarly data is transferred between the outdoor and indoor units through terminals S1 S2 and Ground Notice how the output signal of Outdoor Unit 1 is connected to Indoor U...

Page 36: ...harge pressures are good indication that the coils need cleaning When using detergent or solvents to clean the coils follow the manufacturer s instructions to avoid potential damage to the coils and to the unit To clean the refrigerant coils use a soft brush and water spray such as garden hose or pressure washer with low pressure nozzle DANGER Beware of Rotating Fan Blades Always make sure that al...

Page 37: ...re than 1MΩ Heat Exchanger Check for clogging by dust Check for leaks damage Clean air inlet side as necessary Straighten any bent fins using fins comb Drain Pan Condensation line Check for obstructions free flow of water Clean to eliminate obstructions sludge check condition of pan Pour water to ensure free flow Filter Check for clogging by dust Clean Replace Filter Temperature Readings Measure a...

Page 38: ...ow of water Clean to eliminate obstructions sludge check condition of drain line Pour water to ensure free flow Compressor Ω Check for high low pressure Measure insulation resistance Check compressor for abnormal noise vibrations Measure insulation resistance Should be more than 1MΩ Ensure to isolate first the VSD from the compressor before measuring insulation resistance Compressor drive For vari...

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Page 40: ...ronair com au 1300 522 722 Copyright 2016 Actron Engineering Pty Limited ABN 34 002 767 240 Registered Trade Marks of Actron Engineering Pty Limited Installation Document 9590 5003 Ver 7 Issue Date 03 2019 ...