ACV 75, Installation, Operating And Servicing Instructions

Page 1: ...EN 1 ENGLISH FRANCAIS NEDERLANDS ESPAÑOL ITALIANO DEUTSCH 664Y3000 A Installation Operating and Servicing Instructions Prestige50 75 ...

Page 2: ...simple heating circuit controlled by Room Unit 13 Installation of two heating circuits controlled by room thermostat ACV 15 and AM3 11 module 14 Installation of two heating circuits controlled by Room Unit and ZMC 1 module 16 Installation of three heating circuits controlled by Control Unit 18 Domestic hot water connection 19 COMMISSIONING AND MAINTENANCE 20 Commissioning the system 20 Inspection ...

Page 3: ...er must carry out the assembly commissioning maintenance and repair of the system in accordance with current standards in force ACV shall not accept any responsibility for damage caused by noncompliant location of the system or by use of the parts or connections not approved by ACV for this application The manufacturer reserves the right to change the technical characteristics and specification of...

Page 4: ...ver both the safety functions ignition monitoring the flame limiting the temperature etc and control of the boiler temperature This MCBA also includes a weather dependent regulator All you need to do is connect the outdoor temperature sensor available as an option to the device However this regulator can also operate with a standard on off room thermostat In addition with the combination of a weat...

Page 5: ...or until the last two digits show the desired temperature value Press Store to save the new temperature setting Press Mode twice to return to Pilot mode normal operating mode Enabling or disabling the hot water heating mode hot water Press Mode The screen displays PARA Press Step twice the first character is 2 and the last two characters give the current setting 00 disabled 01 enabled To change th...

Page 6: ...re drop Pa 150 150 150 150 Concentric flue gas channel maximum length Ø 100 150 mm m 20 20 20 20 Gas G20 G25 G31 Category varies by country I 2E S B I 2Er I 2H I 2 HS I 2ELL I 2L I 2E I 3P I 3 I 3B Gas pressure mbar 20 25 30 37 50 G20 gas flow rate m3 h 5 28 7 6 G25 gas flow rate m3 h 6 14 8 8 G31 gas flow rate m3 h 2 0 2 9 CO2 max Input G20 25 with front panel closed CO2 9 4 9 4 10 8 10 8 CO2 max...

Page 7: ... G20 20 mbar G25 20 mbar I 2 H G20 20 mbar I 2 HS G20 25 mbar PRESSURE DROP DIAGRAM OF THE BOILER 0 20 40 60 80 100 120 140 160 180 1 2 3 4 5 6 Prestige 75 Prestige 50 m3 h mbars Propane categories DK NL NO IT BE CH ES FR UK IE PT FI SE IT GR AT CH CZ ES NL DE LU HU BE CH ES FR UK IE IT PT PT CZ DK ES FI FR UK IE IT NL NO PT SE AT CH CZ DE FR I 3P G31 30 mbar I 3P G31 37 mbar I 3P G31 50 mbar I 3 ...

Page 8: ...ESTIGE 50 75 1 230V connection cord 2 ON OFF switch 3 Heating pump optional 4 Domestic hot water pump optional 5 Burner 6 Gas valve 7 230 24Volt transformer 8 MCBA burner control 9 Display 10 Gas pressure safety switch 11 Water pressure safety switch B Blue Bk Black Br Brown G Grey Or Orange R Red V Violet W White Y Gr Yellow Green 12 PWM connector on the blower 13 NTC1 flow sensor 14 NTC2 return ...

Page 9: ... store any corrosive products paint solvents salts chlorine products and other detergent products near the appliance If you smell gas do not switch on any lights turn off the gas tap at the meter ventilate the rooms and contact your installer 101 6 mm 101 6 mm 48 4 mm 53 2 mm 53 2 mm 48 4 mm WALL MOUNTING OF THE BOILER 288 48 I J K I K 65 316 J 435 prestige C D E F B H G A DIMENSIONS 50 75 A mm 98...

Page 10: ...e The maximum flue resistance is 150 Pascal You can use the following table as the basis for calculating this value please also refer to the specimen calculation presented under the table prestige 1000 mm 1 0 0 0 m m 2000 mm 2000 mm prestige prestige C53 C33 150 min 120 C13 B 23 C43 C43 C33 Sample calculation The diagram below consists of the following parts pipe with monitoring section 2 90 pipe ...

Page 11: ...d for example if using thermostatic valves you should install a pressure dependent bypass in the system Fit the siphon fill it with tap water and connect the hose to the drain using a connection with an inspection section Make sure you prevent the freezing of the condensates Example of central heating connection 1 By pass with differential pressure valve 2 Isolating valve heating system 3 Safety v...

Page 12: ...licity of the system AF120 ACV 15 MCBA Optional accessories Code Description 10800018 Room themostat ACV 15 10510100 Outside temperature sensor 12kΩ AF120 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 Remove this shunt before connectiong a room sensor Factory setting typical setting Description 00 Heating mode OFF 01 Heating mode ON Setting T for the heating water adjustable between 30 and 85 C T min ...

Page 13: ...its operating temperature in function of the outside temperature AF120 MCBA Room Unit Optional accessories Code Description 10800034 Room Unit RSC Delivered with outside temperature sensor 10800036 Clip in interface RMCIEBV3 Activates the communication between the MCBA and the Room Unit RSC 10510100 Outside temperature sensor 12kΩ AF120 Factory setting typical setting Description 00 Heating mode O...

Page 14: ...8 Room thermostat ACV 15 10800095 AM3 11 module Controls the second heating circuit communicates directly with the MCBA 537D3040 Contact sensor 12kΩ To be mounted on the outlet of controlled circuit 10510900 Contact thermostat RAM 5109 Required to protect all fl oor heating circuits 10510100 Outside temperature sensor 12kΩ AF120 10800104 Collector 2 circuits DN32 With integrated wall brackets 1080...

Page 15: ...um outside temperature T4 adjustable between 15 and 25 C The high T circuit is controlled depending on the outside T and the room thermostat The low T circuit is controlled depending the outside T only Maximum temperature of the second heating circuit Minimum temperature of the second heating circuit Outside T C 90 80 70 60 50 40 30 20 10 0 20 25 10 15 0 5 10 5 20 15 25 P4 P39 P40 P5 P6 P7 T depar...

Page 16: ... ZMC 1 module kit Controls the second heating circuit alarm contact operates only in conjonction with the Room Unit RSC 10800036 Clip in interface RMCIEBV3 Enables communications between the MCBA and the Room Unit RSC 10800045 Contact sensor 2kΩ VF202 To be mounted on the outlet of controlled circuit 10510900 Contact thermostat RAM 5109 Required to protect all fl oor heating circuits 10510100 Outs...

Page 17: ... 12 13 1 2 6 5 4 3 PE Ph N 1 2 3 4 5 6 7 8 9 10 11 12 13 B A Factory setting typical setting Description 00 Heating mode OFF 01 Heating mode ON Setting T for the heating water adjustable between 30 and 85 C T min for the heating water adjustable between 15 and 60 C 10800036 Interface address 0 7 6 5 4 3 2 1 0 To be wired in accordance with the applicable regulations ...

Page 18: ...ee heating circuits radiators or floor heating with a Control Unit which also provides a remote control and monitoring of the three circuits All circuits can be controlled separately in function of the outside temperature This is the ideal configuration for floor heating with additional heating provided by radiators You can select various heating functions and program up to three weekly schedules ...

Page 19: ...ies Code Description 10800107 Collector 2 circuits DN32 Whith integrated wall brackets 10800107 High temperature kit DN32 Including one circulation pump two isolating valves check valve two thermometers 10800142 Connection kit DN32 to the manifold Including two flexible 1 1 2 hoses and 1 1 4 reduction fittings 5476G003 NTC sensor 12kΩ Senses the temperature in the external hot water tank Delivered...

Page 20: ...V trained installer or by the ACV maintenance department Set the appliance to High Power mode by simultaneously pressing the mode and Plus keys Check the dynamic gas pressure at the gas valve see diagram below ref 1 This must be at least 18 mbars mbars Wait a few minutes for the appliance to heat up to a minimum temperature of 60 C Check the CO2 setting using a measurement instrument Please see in...

Page 21: ...r Lift up the exchanger in one piece standing upright The exchanger detaches from its hook and is fully released Check the condition of the seals and replace them if necessary before re assembling the heat exchanger following the same procedure but in the reverse order CLEANING THE HEAT EXCHANGER Remove the burner assembly as described above Remove the burner gasket Clean the combustion chamber us...

Page 22: ...he temperature two last digits and b with the error code Status Boiler function Standby no demand for heat Fan first fan after Ignition Operation of the boiler burner for the heating Operation of the boiler burner for the domestic hot water Air pressure limit or obtaining the number of start revolutions The burner goes out when the specified value is reached A demand for heat is present nonetheles...

Page 23: ...as been saved To activate the parameters you changed press MODE once more which brings you into Info mode However if you do not press a key the system returns to Pilot mode after 20 minutes and automatically enables the changes Factory setting Key Screen Description of parameters Prestige 50 Prestige75 STEP Adjusting the hot water temperature STEP Production of hot water 00 Stop 01 Start 02 Stop p...

Page 24: ... to indicate that the code has been accepted STORE Press MODE until the system displays the correct mode REQUEST FOR INFORMATION ON THE INSTALLATION Info Mode To switch from Standby to Info mode press MODE twice Key Screen Description of parameters STEP Start temperature T1 in C STEP Return temperature T2 in C STEP Hot water temperature T3 in C STEP Outdoor temperature T4 in C STEP Flue gas temper...

Page 25: ...Correction based on the outdoor temperature STEP Blockage T 0 Disabled STEP Acceleration time lag 00 Stop minute STEP Night set back heating C STEP Maximum number of fan revolutions in CH mode rpm x 100 Natural gas Propane gas STEP Maximum number of fan revolutions in CH mode rpm min Natural gas Propane gas STEP Max number of revs in domestic hot water mode rpm x 100 Natural gas Propane gas STEP M...

Page 26: ...sec step 1 minute STEP Domestic hot water pump over run time step 10 2 sec STEP Central Heating modulation hysteresis enabled STEP Central Heating modulation hysteresis disabled STEP Domestic hot water modulation hysteresis enabled STEP Domestic hot water modulation hysteresis disabled STEP Detection of domestic hot water hysteresis enabled STEP Detection of domestic hot water hysteresis disabled ...

Page 27: ... from 0 the room thermostat 1 the outdoor sensor STEP First position Domestic hot water pump 1 or three way mixer tap 2 Second position tank with NTC3 probe 2 or tank with thermostat 3 STEP Manual fan number of revolutions STEP First position Fan control pump level during burning in Second position Fan control pump level during over run time STEP Hold temperature STEP Maximum temperature for the s...

Page 28: ... Key Screen Description of parameters STEP Code error mode STEP Status of the boiler at the time of the error STEP Start temperature T1 at the time of the error STEP Return temperature T2 at the time of the error STEP Hot water temperature T3 at the time of the error STEP Outdoor temperature T4 at the time of the error Key Screen Description of parameters STEP No communication Communication betwee...

Page 29: ...C1 is OK please verify that the water flows trough the boiler T2 110 C Check the NTC wiring and replace if necessary T1 gradient too high Check that the pump is turning If there is no problem with the pump drain the system No fan signal present Check the fan control connection Check the fan wiring If the problem persists after two RESET attempts replace the MCBA The tacho signal of the blower does...

Page 30: ...ection of the NTC2 sensor Check the wiring of the NTC2 sensor If the problem persists replace the NTC2 sensor NTC3 connection open Check the connection of the NTC3 sensor Check the wiring of the NTC3 sensor If the problem persists replace the NTC3 sensor Internal error If the problem persists after two RESET attempts replace the MCBA Flue gas temperature too high NTC5 Check the connection of the N...

Page 31: ... de conexión paralelo IT Prolunga IT Adattatore di collegamento in parallelo DE Rohr DE Paralleler Verbindungsadapter 537D6202 EN Adjustable pipe L 325 400 mm 537D6208 EN Flat roof flashing FR Conduite réglable L 325 400 mm FR Solin toit plat NL Regelbare rookgaspijp instelbaar L 325 400 mm NL Losse pan plat dak ES Tubo regulable L 325 400 mm ES Placa con cojinete desmontable para techo IT Prolung...

Page 32: ...ión posterior del display Protezione posteriore del display Abschirmung hinter display A09 Bottom panel Jaquette inferieure Onderpaneel Panel inferior Pannello inferiore Unterblech N EN FR NL ES IT DE B01 Flue gas pipe Ø 100 mm Tube de fumées Ø 100 mm Rookgas pijp Ø 100 mm Tubo de humos Ø 100 mm Condotto fumi Ø 100 mm Abgasrohr Ø 100 mm B02 Heat exchanger Echangeur de chaleur Warmtewisselaar Inter...

Page 33: ... 507F5016 A03 21475423 A02 507F5013 A06 21480069 A04 507F5002 A01 507F5001 A05 54761008 A08 2147E419 A09 507F5015 Prestige Solo 50 75 B01 497B0035 B05 507F4106 B03 507F4104 B04 557A8000 B02 63962010 B06 507F4105 A01 507F5001 ...

Page 34: ...rennerlanze C10 Flame inspection window Regard de flamme Vlamcontrole Tapa de llama Spioncino fiamma Schauloch Flamme C11 Silicone seal fan Joint silicone ventilateur Siliconedichting ventilator Junta de silicona ventilador Guarnizione silicone del ventilatore Silikondichtung Gebläse C12 Venturi O ring O ring venturi O ring venturi Anillo venturi Anello venturi O Ring venturi C13 Gas valve flange ...

Page 35: ...23 C05 507F4103 C06 537DZ027 C09 507A0065 C14 537D4033 C12 557D6039 C13 53402086 C07 557A0066 C04 557A0012 C10 507F4096 C08 51700062 C17 537D6038 C18 537D4028 C19 557A0026 C11 557A0054 Burner propane Brûleur propane Brander propaan Quemador propano Bruciatore propano Propangasbrenner ...

Page 36: ... manuele Ø 1 2 IT Manometro 0 4 bar DE Manueller Entlüfter Ø 1 2 DE Manometer 0 4 bar 547G008 EN NTC sensor 5 x 18 12 kΩ 54766016 EN ON OFF switch FR Sonde NTC 5 x 18 12 kΩ FR Interrupteur général NL NTC voeler 5 x 18 12 kΩ NL Hoofdschakelaar ES Sonda NTC 5 x 18 12 kΩ ES Interruptor general IT Sonda NTC 5 x 18 12 kΩ IT Interruttore generale DE NTC Fühler 5 x 18 12 kΩ DE An Aus Schalter 537D5015 EN...

Page 37: ...angas DE Kupplung MF gas Ø 1 2 Prestige 75 EN MCBA burner control Natural gas 43720000 EN Reduction Ø 3 4 1 2 5476G031 FR Module de contrôle MCBA Gaz naturel FR Réduction gaz Ø 3 4 1 2 NL Brander module MCBA Aardgas NL Overgangstuk Ø 3 4 1 2 ES Módulo de control MCBA Gas natural ES Reducción gas Ø 3 4 1 2 IT Centralina MCBA Gas naturale IT Riduzione gas Ø 3 4 1 2 DE MCBA Brennersteuerung Erdgas DE...

Page 38: ......