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7.1

USING THE  BOILER

7.1.1

GETTING TO KNOW THE CONTROL PANEL 

(Fig. 20)

Before doing any work on the boiler, switch off the power
at the mains switch installed in the boiler room by the
electrician.
On the control panel, switch off the ON/OFF switch.

(item 2, Fig. 20)

1 - Control thermostat 60° to 90° C

(item 1, Fig. 20).

Central heating systems are generally designed to operate at 80° C
maximum. If they are operated at a lower temperature, a 3-way mixer
valve installed on the heating flow pipe 

(see Fig. 3, page 3)

allows the

temperature to be set manually or, if you decide to install a regulator

(§ 2.2.4, page 5)

, automatically.

We recommend you set the thermostat to the maximum values to get
the best from the domestic hot water system.

The water stored in the domestic hot water tank in the boiler can be at
a very high temperature.
In all cases, install the thermostatic mixer 

(Fig. 5b, page 4)

on the

domestic hot water flow pipe which must not exceed 60° C. A blender
or mixing valve is recommended at each point of use.

2 - ON/OFF switch

(item 2, Fig. 20).

This must be used to switch off the boiler before working on it.

3 - Summer/winter selector 

(item 3, Fig. 20)

“Winter” position: activates both the hot water and central heating
functions. “Summer” position: the room thermostat or regulator 

(§ 2.2.4,

page 5)

is switched off. The heating circulator is also switched off. Only

the domestic hot water function is provided. You can lower the
temperature on the thermostat (1) to save energy.
If there is not enough hot water, we recommend setting the thermostat
(1) to its maximum value.
When the next heating season begins, simply select “Winter” to
reactivate the heating system.

4 - Thermometer

(item 4, Fig. 20)

Reads the temperature of the boiler primary circuit 

(central heating)

directly.

7.1.2

HEATING SYSTEM GAUGE PRESSURE

Your system is fitted with a heating safety valve set to 3 bar, with a
pressure gauge.

Ensure that the water in the system is always pressurised. When cold,
and after the air in the system has been vented, the pressure gauge
must show a pressure between 0.5 and 1.5 bar, depending on the
height of the building (1 bar = 5m / 1.5 bar = 10 m and 2 bar = 15 m).
To add water, open the filling valve 

(Fig. 2 and 3 page 3)

. Close the valve

after filling. Vent the air in the system to get an accurate water pressure
reading.

7.1.3

SAFETY VALVE 

(central heating)

(item 2, Fig. 3, page 3)

Water flowing out of the safety valve is extremely
hot and can cause serious burns.
The discharge pipe to the drain must be iaw
current regulations.
Keep people away from discharges of hot water.

In the event of a fault after this short trial, inform the
installing engineer.

7.1.4

SAFETY UNIT 

(domestic hot water)

(item 1, Fig. 5a and 5b, page 4)

A monthly inspection is recommended.
Lift the lever on the emptying device for a few seconds to ensure that
the safety valve is working properly.

Water flowing out of the safety valve is extremely
hot and can cause serious burns.
The discharge pipe to the drain must be iaw
current regulations.
Keep people away from discharges of hot water.

In the event of a fault after this short trial, inform the
installing engineer.

7

USER GUIDE

Fig. 20: Control panel

1

2

3

4

12

Summary of Contents for Alfa G

Page 1: ...D SERVICING INSTRUCTIONS ALFA Gaz G GP Dual application gas boiler with atmospheric burner ACV reserves the right to modality the technical specifications and components of its products without prior notice 664Y0800 05 11 2002 ...

Page 2: ...hooting 6 4 SERVICING 6 4 1 Recommendation 6 4 2 Servicing the gas boiler 6 4 3 Servicing the safety devices 6 4 4 Servicing the burner 7 4 5 Emptying the boiler 7 4 6 Spare parts 7 5 DESCRIPTION 8 5 1 Overview 8 5 2 Description of operation 8 5 3 Design features 8 6 TECHNICAL SPECIFICATION 9 6 1 Effective dimensions 9 6 2 Maximum operating conditions 9 6 3 Domestic hot water performance 10 6 4 Bo...

Page 3: ... and regulations 2 2 2 CENTRAL HEATING CONNECTION 2 2 2 1 Examples of basic circuit configurations The drain valve and safety valve must be connected to the waste water system in accordance with current regulations 1 3 way manual motorisable mixer valve 2 Safety valve pre set to 3 bar with pressure gauge 3 Circulator 4 Non return valve 5 System filling valve 6 Expansion tank 7 Room thermostat 8 AC...

Page 4: ...ent regulations 2 2 3 3 Hot water expansion tank Installing a hot water expansion tank avoids any risk of pressure surges due to water hammer 2 2 3 4 Hot water circulation If the tank is situated a long way from the point of use then installing a closed return circuit can provide a faster supply of hot water always available 2 2 3 5 Description 1 Safety unit 2 Pressure reducer 3 Thermostatic mixin...

Page 5: ...N Black B Blue R Red T Green yellow 1 2 C L1 L1 N T1 T2 N T1 T2 S3 S3 N L1 230V 50 Hz 6A M R B B O B O M T N N 8 9 7 2 6 3 5 1 10 1 2 3 4 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 bl n z br SQK 349 QAAD50 QAAD70 QAC32 QAD22 P1 B5 B9 B3 B2 P1 Y1 Y2 N B5 B9 B3 B2 B2 Water temperature detector B9 Outside temperature detector B5 Analogue digi...

Page 6: ...n the boiler room by the electrician 1 2 3 4 1 RECOMMENDATION ACV recommends that boilers should be serviced at least once a year The burner must be serviced and tested by a competent engineer 4 2 SERVICING THE GAS BOILER 1 Switch off the power at the mains switch outside the boiler and close the gas tap 2 Set the on off switch on the control panel to the OFF position 3 Release and remove the chim...

Page 7: ... When the boiler is empty return the isolating and safety valves to their initial positions 4 5 2 EMPTYING THE HOT WATER TANK 1 Switch off the mains power to the boiler at the external switch installed by the electrician 2 Relieve the pressure in the primary circuit 3 Close valves A and B 4 Open valves C and D first C then D 5 Let the water drain away 6 After emptying return the valves to their in...

Page 8: ... water Designed for connection to a chimney or suitable flue TANK IN TANK indirect storage type domestic hot water production Fittings for connecting the circulation kit to feed the heating circuit available as an option Control panel with setting thermostat 60 90 C on off switch Summer Winter selector thermometer warning lamp and burner reset button Flue gas anti backdraught safety device Deliver...

Page 9: ...24 Chimney reducing adapter 5 DESCRIPTION 6 TECHNICAL SPECIFICATION 24 18 2 6 7 8 11 17 16 20 21 19 22 1 10 4 3 23 12 5 15 14 13 9 9 6 1 EFFECTIVE DIMENSIONS The units are delivered fully assembled tested and packed on a timber base with shockproof edges and protected by heat shrunk plastic film On reception and after unpacking check the equipment for damage For transport purposes refer to the wei...

Page 10: ... h 579 594 Operating at 80 C Initial heating time minutes 24 24 After draw off of 140 l at 45 C minutes 17 16 5 Results obtained without a thermostatic mixing valve and with water supply at 10 C ALFA G ALFA GP Input kW 23 23 5 Output kW 20 3 20 7 Combustion efficiency 90 7 91 3 Maintenance loss at 60 C as of rate value 1 1 Mass rate of combustion products g sec 18 19 Average CO2 8 5 9 5 Total capa...

Page 11: ...nd Open the gas tap Turn on the main switch on the control panel The burner is preset at the factory Check the supply pressure and the pressure in the burner when starting the boiler 11 Fig 17 Burner gas valve Propane gas atmospheric burner fig 19 1 Burner plug connector 2 Pot type flame holder 3 Ignition and ionisation electrode 4 Observation window 5 Injector 6 Relay 7 Reset button 8 Burner cham...

Page 12: ...nough hot water we recommend setting the thermostat 1 to its maximum value When the next heating season begins simply select Winter to reactivate the heating system 4 Thermometer item 4 Fig 20 Reads the temperature of the boiler primary circuit central heating directly 7 1 2 HEATING SYSTEM GAUGE PRESSURE Your system is fitted with a heating safety valve set to 3 bar with a pressure gauge Ensure th...

Page 13: ...the burner If the burner is not working isolate the electricity supply before attempting to reset the safety thermostat 3 Remove the circular cover on the boiler top and press the red safety thermostat button Wait until the boiler temperature is below 60 C then replace the casing front panel 4 If the burner lights replace the cover 6 If the fault persists notify the installing engineer Starting th...

Page 14: ... TUBE PHASE III FREEWAY CENTER 1 TRIANGLE LANE BLACKWOOD NJ 08012 USA TEL 1 856 228 8881 FAX 1 856 228 3584 E MAIL sales triangletube com ARGENTINA TECNOPRACTICA ALFEREZ BOUCHARD 4857 1605 CARAPACHAY BUENOS AIRES TEL 54 11 47 65 33 35 FAX 54 11 47 65 43 07 E MAIL jchas tecnopractica com BRAZIL SIMETAL INDUSTRIA E COMERCIO DE FERRAMENTAS LTDA RUA GERSON ANDREIS 535 95112 130 CAXIAS DO SUL BRAZIL TE...

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