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5.3

DESIGN FEATURES

5.3.1

OUTER BODY

The outer body containing the primary fluid is made of STW 22 steel.

5.3.2

TANK-IN-TANK TYPE EXCHANGER ACCUMULATOR

The ring-shaped inner tank with its large heating surface for producing
domestic hot water is built of Chrome/Nickel 18/10 stainless steel. It is
corrugated over its full height by an exclusive production process and
entirely by argon arc welded by the TIG (Tungsten Inert Gas) method.

5.3.3

COMBUSTION GAS CIRCUIT

The combustion gas circuit is protected by cold galvanisation. The
combustion gas circuit comprises:

5.3.3.1

Flue pipes

Depending on output, ALFA Gas models contain 4 or 8 steel flue
pipes with an internal diameter of 64 mm. Each pipe is fitted with
a baffle of special steel designed to improve heat exchange and
reduce flue gas temperature.

5.3.3.2

Combustion chamber

The combustion chamber on ALFA Gas models is water cooled.

5.3.4

INSULATION

The boiler body is fully insulated by rigid polyurethane foam with a high
thermal insulation coefficient, sprayed on without the use of CFCs.

5.3.5

JACKET

The boiler is covered by a steel jacket which has been scoured and
phosphated before being stove enamelled at 220° C.

5.3.6

BURNER

ALFA Gas boilers are fitted with an atmospheric burner with electric
ignition.

5.3.7

CONTROL PANEL 

(Fig. 14)

1 - Thermostat adjustable between 60 and 90° C
2 - On/off switch
3 - Summer/winter selector
4 - Thermometer

Fig. 14: Control panel

1

2

3

4

5.1

OVERVIEW

Dual application boiler (central heating and domestic hot water).

Designed for connection to a chimney or suitable flue.

TANK-IN-TANK indirect storage type domestic hot water production.

Fittings for connecting the circulation kit to feed the heating circuit

(available as an option)

.

Control panel with setting thermostat (60/90 °C), on/off switch,
Summer/Winter selector, thermometer, warning lamp and burner
reset button.

Flue gas anti-backdraught safety device.

Delivered complete with atmospheric type burner.

ALFA G for natural gas, with rated output of 20.3 kW.

ALFA GP for propane, with rated output of 23.5 kW.

5

DESCRIPTION

Fig. 13: Ballon inox sanitaire

8

5.2

DESCRIPTION OF OPERATION

5.2.1

THE TANK-IN-TANK  CONCEPT

The ALFA Gas series differs from traditional hot water producers
because of its ring-shaped tank immersed in the primary fluid contained
in the outer body. When there is a demand for hot water from the central
heating system or the domestic hot water system, the thermostat starts
the burner. The combustion gases quickly heat up the primary fluid,
creating a natural circulation around the tank.

5.2.2

DOMESTIC HOT WATER HEATED INDIRECTLY

This circulation facilitates heat exchange between the primary fluid and
the domestic water, which takes place all over the tank surface. The
corrugations on the inner and outer shells of the ring-shaped tank
further boost the area of heat exchange and speed up the heating
process of the domestic water.

5.2.3

EASY SETTING AND SAFETY ASSURED

With a single command, the water temperature of both the primary circuit
and the hot water circuit is set by the adjustable thermostat situated on
the tank in the primary circuit. A manually reset safety thermostat shuts
off the burner if the temperature reaches 103° C.

Summary of Contents for Alfa G

Page 1: ...D SERVICING INSTRUCTIONS ALFA Gaz G GP Dual application gas boiler with atmospheric burner ACV reserves the right to modality the technical specifications and components of its products without prior notice 664Y0800 05 11 2002 ...

Page 2: ...hooting 6 4 SERVICING 6 4 1 Recommendation 6 4 2 Servicing the gas boiler 6 4 3 Servicing the safety devices 6 4 4 Servicing the burner 7 4 5 Emptying the boiler 7 4 6 Spare parts 7 5 DESCRIPTION 8 5 1 Overview 8 5 2 Description of operation 8 5 3 Design features 8 6 TECHNICAL SPECIFICATION 9 6 1 Effective dimensions 9 6 2 Maximum operating conditions 9 6 3 Domestic hot water performance 10 6 4 Bo...

Page 3: ... and regulations 2 2 2 CENTRAL HEATING CONNECTION 2 2 2 1 Examples of basic circuit configurations The drain valve and safety valve must be connected to the waste water system in accordance with current regulations 1 3 way manual motorisable mixer valve 2 Safety valve pre set to 3 bar with pressure gauge 3 Circulator 4 Non return valve 5 System filling valve 6 Expansion tank 7 Room thermostat 8 AC...

Page 4: ...ent regulations 2 2 3 3 Hot water expansion tank Installing a hot water expansion tank avoids any risk of pressure surges due to water hammer 2 2 3 4 Hot water circulation If the tank is situated a long way from the point of use then installing a closed return circuit can provide a faster supply of hot water always available 2 2 3 5 Description 1 Safety unit 2 Pressure reducer 3 Thermostatic mixin...

Page 5: ...N Black B Blue R Red T Green yellow 1 2 C L1 L1 N T1 T2 N T1 T2 S3 S3 N L1 230V 50 Hz 6A M R B B O B O M T N N 8 9 7 2 6 3 5 1 10 1 2 3 4 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 bl n z br SQK 349 QAAD50 QAAD70 QAC32 QAD22 P1 B5 B9 B3 B2 P1 Y1 Y2 N B5 B9 B3 B2 B2 Water temperature detector B9 Outside temperature detector B5 Analogue digi...

Page 6: ...n the boiler room by the electrician 1 2 3 4 1 RECOMMENDATION ACV recommends that boilers should be serviced at least once a year The burner must be serviced and tested by a competent engineer 4 2 SERVICING THE GAS BOILER 1 Switch off the power at the mains switch outside the boiler and close the gas tap 2 Set the on off switch on the control panel to the OFF position 3 Release and remove the chim...

Page 7: ... When the boiler is empty return the isolating and safety valves to their initial positions 4 5 2 EMPTYING THE HOT WATER TANK 1 Switch off the mains power to the boiler at the external switch installed by the electrician 2 Relieve the pressure in the primary circuit 3 Close valves A and B 4 Open valves C and D first C then D 5 Let the water drain away 6 After emptying return the valves to their in...

Page 8: ... water Designed for connection to a chimney or suitable flue TANK IN TANK indirect storage type domestic hot water production Fittings for connecting the circulation kit to feed the heating circuit available as an option Control panel with setting thermostat 60 90 C on off switch Summer Winter selector thermometer warning lamp and burner reset button Flue gas anti backdraught safety device Deliver...

Page 9: ...24 Chimney reducing adapter 5 DESCRIPTION 6 TECHNICAL SPECIFICATION 24 18 2 6 7 8 11 17 16 20 21 19 22 1 10 4 3 23 12 5 15 14 13 9 9 6 1 EFFECTIVE DIMENSIONS The units are delivered fully assembled tested and packed on a timber base with shockproof edges and protected by heat shrunk plastic film On reception and after unpacking check the equipment for damage For transport purposes refer to the wei...

Page 10: ... h 579 594 Operating at 80 C Initial heating time minutes 24 24 After draw off of 140 l at 45 C minutes 17 16 5 Results obtained without a thermostatic mixing valve and with water supply at 10 C ALFA G ALFA GP Input kW 23 23 5 Output kW 20 3 20 7 Combustion efficiency 90 7 91 3 Maintenance loss at 60 C as of rate value 1 1 Mass rate of combustion products g sec 18 19 Average CO2 8 5 9 5 Total capa...

Page 11: ...nd Open the gas tap Turn on the main switch on the control panel The burner is preset at the factory Check the supply pressure and the pressure in the burner when starting the boiler 11 Fig 17 Burner gas valve Propane gas atmospheric burner fig 19 1 Burner plug connector 2 Pot type flame holder 3 Ignition and ionisation electrode 4 Observation window 5 Injector 6 Relay 7 Reset button 8 Burner cham...

Page 12: ...nough hot water we recommend setting the thermostat 1 to its maximum value When the next heating season begins simply select Winter to reactivate the heating system 4 Thermometer item 4 Fig 20 Reads the temperature of the boiler primary circuit central heating directly 7 1 2 HEATING SYSTEM GAUGE PRESSURE Your system is fitted with a heating safety valve set to 3 bar with a pressure gauge Ensure th...

Page 13: ...the burner If the burner is not working isolate the electricity supply before attempting to reset the safety thermostat 3 Remove the circular cover on the boiler top and press the red safety thermostat button Wait until the boiler temperature is below 60 C then replace the casing front panel 4 If the burner lights replace the cover 6 If the fault persists notify the installing engineer Starting th...

Page 14: ... TUBE PHASE III FREEWAY CENTER 1 TRIANGLE LANE BLACKWOOD NJ 08012 USA TEL 1 856 228 8881 FAX 1 856 228 3584 E MAIL sales triangletube com ARGENTINA TECNOPRACTICA ALFEREZ BOUCHARD 4857 1605 CARAPACHAY BUENOS AIRES TEL 54 11 47 65 33 35 FAX 54 11 47 65 43 07 E MAIL jchas tecnopractica com BRAZIL SIMETAL INDUSTRIA E COMERCIO DE FERRAMENTAS LTDA RUA GERSON ANDREIS 535 95112 130 CAXIAS DO SUL BRAZIL TE...

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