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INTERNATIONAL

ACV international n.v
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TEL.: +32 2 334 82 20
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ACV  BELGIUM nv/sa
KERKPLEIN, 39
B-1601 RUISBROEK-BELGIUM
TEL.: +32 2 334 82 40
FAX: +32 2 334 82 59
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CHILE

ALBIN TROTTER Y ACV LTDA
SAN PABLO 3800
QUINTA NORMAL - SANTIAGO - CHILE
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FAX:+56 2 772 92 62/63
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CZECH REPUBLIC

ACV CR SPOL. s.r.o
NA KRECKU 365
CR-109 04 PRAHA 10 - CZECH REPUBLIC
TEL.:+420 2 720 83 341
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DEUTSCHLAND

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GEWERBEGEBIET GARTENSTRASSE
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FAX:+49 37601 311 31
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ESPAÑA

ACV ESPAÑA
C/DE LA TEIXIDORA, 76
POL. IND. LES HORTES
E-08302 MATARÓ - ESPANA
TEL.:+34 93 759 54 51
FAX:+34 93 759 34 98
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FRANCE

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31, RUE AMPERE - Z.I MI - PLAINE
F-69680 CHASSIEU - FRANCE
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ITALIA

ACV ITALIA
VIA PANA 92
I-48018 FAENZA (RA) - ITALIA
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NEDERLAND

ACV NEDERLAND bv
POSTBUS 350
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FAX:+31 180 41 58 02
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POLAND

ACV POLSKA sp. z.o.o.
UL.WITOSA 3 
87 - 800 WLOCLAWEK - POLAND
TEL.:+48 54 412 56 00
FAX:+48 54 412 56 01
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PORTUGAL

BOILERNOX LDA
RUA OUTEIRO DO POMAR
CASAL DO CEGO, FRACÇÃO C,
PAVILHÃO 3 - MARRAZES
2400-402 LEIRIA - PORTUGAL
TEL.:+351 244 837 239/40
FAX:+351 244 823 758
E-MAIL: boilernox@mail.telepac.pt

RUSSIA

ACV RUSSIA
1/9, MALYI KISELNYI
103031 MOSCOW - RUSSIA
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FAX:+7 095 928 08 77
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SLOVAK REPUBLIC

ACV SLOVAKIA s.r.o.
PLUHOVÁ 49
831 04 BRATISLAVA - SLOVAK REPUBLIC
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FAX:+421 2 444 62 275
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SLOVENIA

ACV D.O.O. SLOVENIA
OPEKARNA 22b
1420 TRBOVLJE - SLOVENIA
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FAX:+ 386 356 32 831
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UK

ACV UK Ltd
ST. DAVID’S BUSINESS PARK
DALGETY BAY - FIFE - KY11 9PF
TEL.:+44 1383 82 01 00
FAX:+44 1383 82 01 80
E-MAIL: uk.info@acv-world.com

USA

TRIANGLE TUBE PHASE III
FREEWAY CENTER - 1 TRIANGLE LANE
BLACKWOOD NJ 08012 - USA
TEL.:+1 856 228 8881
FAX:+1 856 228 3584
E-MAIL: sales@triangletube.com

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ARGENTINA

TECNOPRACTICA
ALFEREZ BOUCHARD 4857
1605 CARAPACHAY - BUENOS AIRES
TEL.: +54 11 47 65 33 35
FAX: +54 11 47 65 43 07
E-MAIL: jchas@tecnopractica.com

AUSTRALIA

HUNT HEATING PTY LTD
10 GARDEN BOULEVARD
3172 VICTORIA - AUSTRALIA
TEL.: +61 3 9558 7077
FAX: +61 3 9558 7027
E-MAIL: enquiries@huntheat.com.au

BRAZIL

SIMETAL INDUSTRIA E COMERCIO
DE FERRAMENTAS LTDA
RUA GERSON ANDREIS 535
95112 - 130 CAXIAS DO SUL - BRAZIL
TEL.: +55 54 227 12 44
FAX: +55 54 227 12 26
E-MAIL: export@simetall.com.br

BULGARIA

PROXIMUS ENGINEERING LTD
7 BIAL KREM STR.
9010 VARNA - BULGARIA
TEL.:+359 52 500 070
FAX:+359 52 301 131
E-MAIL: info@proximus-bg.com

CHINA

BEIJING HUADIAN HT POWER TECHNOLOGY
DEVELOPMENT CO. LTD
ROOM B-912, TOWER B, COFCO PLAZA
N°. 8, JIANGUOMENNEI AVENUE
BEIJING 100005 - PEOPLE’S REPUBLIC OF CHINA
TEL.:+86 10 652 30 363/393 EXT 101
FAX:+86 10 652 27 071
E-MAIL: li.zheng@acv-world.com

SHANGHAI COOLTECH LTD
14/F E. CHINA MERCHANTS PLAZA
N°. 333 CHENGDU ROAD (N)
200041 SHANGHAI - CHINA
TEL.:+86 21 52 98 11 22 - 820
FAX:+86 21 52 98 13 58
E-MAIL: cooltech@cooltech.sh.cn

DENMARK

VARMEHUSET
FRICHSVEJ 40 A
8600 SILKEBORG - DENMARK
TEL.:+45 86 82 63 55
FAX:+45 86 82 65 03
E-MAIL: vh@varmehuset.dk

ESTONIA

TERMOX AS
TAHE 112A
51013 TARTU - ESTONIA
TEL.:+372 736 73 39
FAX:+372 736 73 44
E-MAIL: termox@termox.ee

GREECE

ESTIAS
MARASLI STREET 7
54248 THESSALONIKI - GREECE
TEL.:+30 23 10 31 98 77 / +30 23 10 32 03 58
FAX:+30 23 10 31 97 22
E-MAIL: info@genikithermanseon.gr

ÎLE MAURICE

SOTRATECH
29, RUE MELDRUM
BEAU BASSIN - ÎLE MAURICE
TEL.:+230 46 76 970
FAX:+230 46 76 971
E-MAIL: stech@intnet.mu

LITHUANIA

UAB “GILIUS IR KO”
SAVARNORIU PR. 192
3000 KAUNAS - LITHUANIA
TEL.:+370 37 308 930
FAX:+370 37 308 932

MAROC

CASATHERM
PLACE EL YASSIR
20300 CASABLANCA - MAROC
TEL.:+212 22 40 15 23
FAX:+212 22 24 04 86

NEW ZEALAND

ENERGY PRODUCTS INTERNATIONAL
8/10 BELFAST PLACE
PO BOX 15058 HAMILTON - NEW ZEALAND
TEL.:+64 7 847 27 05
FAX:+64 7 847 42 22
E-MAIL: pmckenzie@tycoint.com

ÖSTERREICH

PROTHERM HEIZUNGSTECHNIK Gmbh
TRAUNUFERSTRASSE 113
4052 ANSFELDEN - ÖSTERREICH
TEL.:+43 7229 804 82
FAX:+43 7229 804 92
E-MAIL: protherm@nextra.at

ROMANIA

SC TRUST EURO THERM SA
D.N PIATRA NEAMT - ROMAN 
km 2 C.P 5 O.P 3 jud. Neamt
5600 PIATRA NEAMT - ROMANIA
TEL.:+40 233 20 62 06
FAX:+40 233 20 62 00
E-MAIL: office@eurotherm.ro

TUNISIE

SO.CO.ME CHAUMAX
BOÎTE POSTALE N°44
1002 TUNIS - TUNISIE
TEL.:+216 71 78 15 91
FAX:+216 71 78 87 31

UKRAINE

UKRTEPLOSERVICE LTD
PR. LAGUTENKO 14
83086 DONETSK - UKRAINE
TEL.:+38 062 382 60 47/48
FAX:+38 062 335 16 89

Summary of Contents for BNE 1

Page 1: ...excellence in hot water Installation operating and maintenance instructions BNE 1 BNE 2 BNE 3 28 10 2004 66401200 ...

Page 2: ......

Page 3: ...acteristics 5 INSTALLATION 6 Boiler room 6 Chimney connections 6 Fuel oil supply 6 Heating connection 7 Hot water connection 7 Electrical connections 8 BURNER CHARACTERISTICS 10 Description of the burner 10 Factory setting parameters 11 Burner dimensions 11 COMMISSIONING AND MAINTENANCE 12 Filling the hot water and heating circuits 12 Using the boiler for the first time 12 Servicing recommendation...

Page 4: ...trical supply at the switch on the external control box Also move the main switch on the control panel to OFF You should familiarise yourself with the control panel Fig 1 The user must not attempt to gain access to the components inside the control panel 1 Main switch This switch is used to start or stop the boiler 2 Summer Winter switch This is used to switch the heating pump on or off 3 Energy s...

Page 5: ...ve is working correctly If there is a problem after this short test please contact your installer for advice The water escaping from the safety valve may be extremely hot and can cause severe burns Safety group hot water circuit It is normal for water to escape from the safety group each time the hot water tank is heated A hot water expansion vessel may reduce or even prevent this escape Fig 10 pa...

Page 6: ...flues are accessed via the front and contain a set of removable stainless chromium steel turbulators specially designed to provide optimum combustion efficiency Combustion chamber The boiler has a large water cooled combustion chamber designed to ensure good development of the burner flame Removable burner chamber plate The burner chamber plate mounted on a hinge left or right is made of STW 22 st...

Page 7: ...emperature 90 C A J Ø D G B L C K F H I HOT WATER OUTPUT DATA BNE 1 BNE 2 BNE 3 Operating conditions at 80 C Peak flow at 40 C T 30 C l 10 min 311 311 311 Constant flow at 40 C T 30 C l h 716 4 898 8 898 8 GENERAL CHARACTERISTICS BNE 1 BNE 2 BNE 3 Input kW 22 28 30 41 40 57 Output kW 20 25 28 36 36 5 51 Loss of head mbar 20 0 25 5 30 0 Flue gas pressure loss mbar 0 15 0 17 0 15 Total capacity l 18...

Page 8: ...e boiler must be installed by a qualified engineer in accordance with local standards and codes of practice The diameter of the chimney must not be less than the diameter of the boiler s chimney reducer Chimney connection type B23 Fig 5 The chimney must be connected to the boiler by means of a metal pipe rising at an angle from the boiler to the chimney A chimney connection is required Fig 5 Boile...

Page 9: ... 6 bar a pressure reducing valve calibrated to 4 5 bar must be installed Safety group The safety group of the water tank must be approved by ACV and calibrated to 7 bar the discharge from the group s valve must be connected to the drain Hot water expansion vessel Installing a hot water expansion vessel will prevent any risk of excess pressure due to water hammer or pressure fluctuations Hot water ...

Page 10: ...ectrical resistors One of these two resistors is wired and used as the main resistor The other resistor is not used and serves only as a back up if the first resistor becomes faulty The two resistors must never be connected to operate together as this will damage the internal wiring of the boiler Wiring diagram key 1 Main switch 2 Hot water control thermostat 3 24 hour programmer 4 Heating control...

Page 11: ...m of the boiler electrical circuit C 1 2 C 1 2 3 1 2 4 5 1 2 3 4 5 230 V 50 Hz 1 R R Y Gr Pk V G B B Br B Br B 2 5 4 3 6 7 8 9 10 11 V Or Or B B B Br B V B B B Or Or R R R R Or Bk Or Or Bk Bk Bk R W G G W G Or B Br B B G R R Or Pk ...

Page 12: ...on system A special tool supplied with the burner is used for all maintenance work The burner air pressure adapts to the combustion chamber pressure An automatic check valve stops the air flow when the burner stops and thus prevents the boiler cooling down Quiet and very reliable Adapts to the depth of the boiler via the adjustable flange on the throat Three air adjustment points to ensure optimum...

Page 13: ...ssure bar 13 5 10 5 10 Flue gas index 0 6 0 6 0 6 Air damper setting 3 4 5 4 Combustion head setting 2 1 2 Weight Kg 12 12 12 BURNER DIMENSIONS A mm B mm C mm D mm E mm F mm G Ø mm L Ø mm LK Ø mm BM R 31 240 270 215 280 60 130 M 8 80 85 140 165 BM R 51 240 270 215 280 60 130 M 8 80 85 140 165 Fig 11 Electrode distance Fig 14 Fig 16 Fig 15 Fig 12 Combustion head adjustment screw Fig 13 Air flow adj...

Page 14: ...the heating circuit opening valves 4 5 and 8 do not exceed a pressure of 2 bar Fig 18 page 13 3 Vent the air in the system and the boiler 4 Once you have vented the system return the pressure to static pressure plus 0 5 bar Height of the heating system 10 m heating circuit pressure 1 5 bar 15 m heating circuit pressure 2 bar USING THE BOILER FOR THE FIRST TIME 1 Check the fuel oil supply connectio...

Page 15: ...13 COMMISSIONING AND MAINTENANCE Fig 18 Heating connection Fig 19 Hot water connection 7 3 10 11 8 4 5 6 9 5 2 1 1 4 8 3 2 5 6 7 9 ...

Page 16: ...426001 55426001 B11 Hinge pin M 10 19x33 mm 47405252 47405252 47405252 B12 Sensor retainer spring 47438008 47438008 47438008 B13 Turbulators 50423097 50423097 50423098 B14 H D P E handle 49410280 49410280 49410280 B15 Flame inspection window 50423008 50423008 50423008 B16 Grommet 54428001 54428001 54428001 B17 Brass pocket Ø 1 2 L 100 mm 63438001 63438001 63438001 B18 Stainless steel pocket 12 10 ...

Page 17: ...il pressure Comments Name and signature SERVICE NOTES Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficiency Fuel oil pressure Comments Name and signature Installation date CO2 max load Flue gas T Efficie...

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Page 20: ... USA TEL 1 856 228 8881 FAX 1 856 228 3584 E MAIL sales triangletube com excellence in hot water www acv world com ARGENTINA TECNOPRACTICA ALFEREZ BOUCHARD 4857 1605 CARAPACHAY BUENOS AIRES TEL 54 11 47 65 33 35 FAX 54 11 47 65 43 07 E MAIL jchas tecnopractica com AUSTRALIA HUNT HEATING PTY LTD 10 GARDEN BOULEVARD 3172 VICTORIA AUSTRALIA TEL 61 3 9558 7077 FAX 61 3 9558 7027 E MAIL enquiries hunth...

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