ACV WaterMaster 120 Evo, Installation Operation & Maintenance

Page 1: ...A1009341 664Y8300 B WaterMaster 25 35 45 70 85 120 Evo 25 45 70 X Evo Installation Operation Maintenance Instructions for the User and the Installer EN...

Page 2: ...ty Instructions for the Installation 25 Tools required for the installation 25 Package Contents 26 Handling instructions 26 Removing the packaging 26 appliance Preparation 26 Safety Instructions Hydra...

Page 3: ...as their accessories may vary according to markets The manufacturer reserves the right to change the technicalcharacteristicsandfeaturesofitsproducts without prior notice Please check for an updated v...

Page 4: ...the system needs to be refilled repeatedly with water please contact your installer Check that there is no water on the floor under the appliance If there is please call your installer If a condensat...

Page 5: ...for places where numerous DHW demands occur simultaneously such as hotels sport centers or hospitals WaterMaster 70 X Evo WaterMaster 25 X 45 X Evo All the WaterMaster Evo models are equipped with a h...

Page 6: ...r making any electrical connections to avoid possible electric shock hazard Failure to do so can cause serious injury or death When putting in sleeping mode using the soft key the appliance will not r...

Page 7: ...er settings languages units etc Easy Setup to quickly adjust the most common settings CH DHW operation to enable disable the Do mestic Hot Water function Information to get information on the applianc...

Page 8: ...once the temperature difference is less than 25 C Lockout Description The lockout which currently has the WaterMaster shut down is displayed IN CASE OF PROBLEM Check the list of faults and correspond...

Page 9: ...DHW Operation Boiler Information Select Language Boiler Information abc de f bbb b abc de f bbbb abc de f bb abc de f bb abc de f bbb b abc de f bbb b English Fran ais Nederlands Espa ol Italiano Deut...

Page 10: ...user to select how a DHW De mand is generated There are two Select DHW Demand options Thermostat should not be used with Evo models Default Sensor seebelow DHW Boiler Setpoint should not be used with...

Page 11: ...tory defaults Follow the on screen instructions to reset all EZ setup settings EZ Setup Reset Press OK to restore factory settings any other button to keep current settings EZ Setup Display EZ Setup E...

Page 12: ...previous screen respectively Default Boiler Information screen provides real time operating information of the WaterMaster Each line contains an information item followed by its current value Six line...

Page 13: ...4 4 CO2 Max output CO2 8 8 10 1 9 2 8 9 10 7 9 0 10 7 Min output CO2 8 3 9 3 8 8 8 4 10 2 8 4 10 1 Max gas flow rate G20 G25 20 mbar m h 2 66 3 64 4 67 25 mbar m h 2 96 4 23 5 6 Max gas flow rate G31...

Page 14: ...emp of flue gases Normal C 59 0 59 0 62 62 65 65 Max C 120 120 120 120 120 120 Min C 29 0 29 0 28 7 28 7 28 7 28 7 Average temp of combustion products DHW mode C 51 0 51 0 51 0 51 0 51 0 51 0 Mass flo...

Page 15: ...ble to work only during off peak hours Y N N N N N N N Storage volume l 96 96 96 190 190 190 WaterMaster Evo 25 X 45 X 70 X Declared load profile for water heating XXL XXL XXL Water heating efficiency...

Page 16: ...Pressure tank full of water Primary circuit 2 5 bar DHW circuit 8 1 bar Maximum Service Pressure tank full of water Primary circuit 3 bar DHW circuit 8 6 bar Maximum Operating Temperatures Maximum te...

Page 17: ...620 45 C T 35 K L 60 865 1 127 1 366 2 083 2 456 3 098 60 C T 50 K L 60 577 749 894 1 391 1 638 1 847 Reheat time from 10 C to 80 C min 35 26 23 27 24 23 DHW efficiency at T 30 K 105 4 105 4 103 1 10...

Page 18: ...ate exchanger or equivalent In that case it is recommended to install a hydrocyclone or magnetic filter on the installation side 2 Limit the fill frequency Limit fill operations In order to check the...

Page 19: ...ight pipes Rigid 80 Flex 80 Rigid 80 Flex 80 Rigid 80 Flex 80 Rigid 100 Flex 100 Rigid 100 Flex 100 Rigid 100 Flex 100 Rigid 100 Flex 100 56 26 37 17 19 9 76 34 17 8 17 8 9 4 Available connection type...

Page 20: ...nstalled on opposite walls of the building C63 x Type C appliance meant to be connected to a sys tem for supplying combustion air and discharging combustion products that is approved and sold separate...

Page 21: ...entric flue pipe 100 150 mm Terminal incl Parallel flue pipe 100 mm Terminal incl 1 m straight pipe 1 m 1 m 1 m 1 m 90 elbow 2 m 2 3 m 2 2 m 3 7 m 45 elbow 1 m 1 m 1 3 m 2 3 m CALCULATION OF THE FLUE...

Page 22: ...ion configuration Elbow type 150 200 Equivalent Length 45 M 1 7m 3 8m 90 M 4 0m 5 8m Qty WaterMaster Evo Maximum length in M Dn 150 Dn 150 200 Dn 200 2 25 X 35 45 X 70 X 85 30 30 30 120 30 30 3 25 X 3...

Page 23: ...50 Connection sheath for 80 125 80 51 Connector Flex Flex PP 80 WaterMaster 25 X 35 45 X Evo C13 C33 PP Galva 80 125 2 Roof Terminal 3 Wall terminal kit 4 Wall terminal Kit 14 Length 250 mm 15 Length...

Page 24: ...r 70 X 85 120 Evo B23P C53 SST 150 8 Roof terminal flue 150 9 Wall terminal kit flue 150 10 Wall terminal kit air 100 23 Length flue 150 250 mm 24 Length flue 150 500 mm 25 Length flue 150 1000 mm 26...

Page 25: ...lectrical connections Make sure that the appliance is connected to the earth Install a 2 way switch and a fuse or circuit breaker of the recommended rating outside the appliance so as to be able to sh...

Page 26: ...tection pieces and discard in ac cordance with applicable local regulations APPLIANCE PREPARATION Install the ball condensate trap then the bottom front panel to be clipped in Close the circulation tu...

Page 27: ...C is not maintained in both the DHW tank and the hot water distribution network In order to avoid exposure to extremely hot water that can cause serious burns never leave children old people disabled...

Page 28: ...adjacent to any electrical components For discharge pipe arrangements not covered by G3 Guid ance advice should be sought from your local Building Control Officer Main characteristics Any discharge pi...

Page 29: ...valve Pressure reducing valve Primary filling valve with disconnection Safety valve Piston water hammer arrestor Shock arrestor absorber Thermostatic mixing valve ACV Groupe Atlantic shall not be liab...

Page 30: ...trong acids and corrode the internal components and flue system In the case of parallel flue systems make sure to maintain sufficient distance at least 40 mm between the boiler flue piping and combust...

Page 31: ...e installed on the boiler must never be modified or replaced with a different size orifice except in the case of a gas conversion process which shall be performed according to the provided procedure a...

Page 32: ...r inlet Retain for reinstallation 4 Disconnect the air inlet 2 from the venturi 3 5 Remove the gas valve venturi assembly from the fan by releasing two screws 5 Retain the screws for re installation 6...

Page 33: ...3 5 to 4 Nm 8 Install gas valve assembly on fan 5 with O ring using one retained screw 9 Install gas pipe flange 11 on gas valve 10 using four retained screws Torque at 3 5 to 4 Nm 10 Install air inle...

Page 34: ...in assembly is filled with water before starting up the boiler Fill with water as necessary Make sure that all connections are made and tight General remark In normal operation the burner starts autom...

Page 35: ...system is bled from air bring the pressure to the static pressure between 1 5 bar and 2 bar 6 Close the filling valve 2 7 Disconnect filling device from water supply Follow on tasks 1 Check there is...

Page 36: ...ical characteristics see Combustion characteristics on page 13 Set up conditions Front top panel and top panel removed See ML Booklet Operating appliance Procedure 1 Check if the ACVMAX parameters are...

Page 37: ...ability of the unit it is recommended that the end user perform the periodic checks mentioned in the Safety section of this manual Control the tightness of the hydraulic circuit connections Essential...

Page 38: ...ly fastened and tight X 5 Check the flue gas exhaust correct fastening correct installation no leaks or clogging X 6 Check that there is no discoloured or cracked area on the burner chamber plate X 7...

Page 39: ...er flowing out of the drain valve may be extremely hot and could cause severe scalding Keep people away from the hot water discharge Set up conditions Boiler switched off using the ON OFF master switc...

Page 40: ...g cable from the electrode 2 Disconnect the electrode ignition cable from the electrical box 3 Remove two mounting screws 1 and retain them for reinstallation 4 Remove the electrode 2 and the gasket 3...

Page 41: ...43 7 If not removed previously remove check and rein stall the electrode refer to Removal Check and In stallation of the Burner Electrode on page 40 Installation procedure 1 Reinstall the burner asse...

Page 42: ...instal lation 7 Lift the burner assembly and pull it out of the ex changer with its insulation 8 If required clean the exchanger see Cleaning the Exchanger on page 43 Installation procedure 1 Reinstal...

Page 43: ...olated Gas supply closed Burner removed i a w procedure Removal and Installation of the Burner WM 25 X to 85 Evo on page 41 or Removal and Installation of the Burn er WM 120 Evo on page 42 Front and t...

Page 44: ...k waterflow and the temperature balance in the system because primary supply temperature does not change E 17 Return Sensor Stuck Return sensor reading is not chang ing 1 Check return temperature sens...

Page 45: ...mixing valve functions correctly E 78 Mix circuit sensor shorted 1 Check Mix circuit temp sensor and wiring harness for a short circuit 2 If necessary replace the sensor or the wire harness 3 After f...

Page 46: ...rnal Display Fault Dis play memory error Turn unit o and on to resume normal operation E 95 Supply Sensor Error Supply sensor reading is invalid 1 Check wiring between display and control module 2 If...

Page 47: ...47 A1009341 664Y8300 B EN Service Log SERVICE LOG Service date CO2 Flue gas T Efficiency Remarks Name Signature...

Page 48: ...ACV International Oude Vijverweg 6 B 1653 Dworp Belgium belgium service acv com www acv com...

Page 49: ...A1009341_664Y8300 B WaterMaster 25 35 45 70 85 120 Evo 25 45 70 X Evo ML...

Page 50: ...nie gazu Condensate trap ball syphon Siphon condensats Sifon Kondensatfalle Ball Syphon Recogida de conden sados sif n de bola Sifone scarico condensa Syfon kondensatu Domestic Hot Water circuit Circu...

Page 51: ...en met betrekking tot de elektrische installatie elektrisch gevaar Grundlegende Hinweise f r die elektrische Sicherheit elektrische Gefahr Instrucci n esencial para la seguridad el ctrica peligro el c...

Page 52: ...ke the claim void Le num ro d article Code et le num ro de s rie N de l appareil sont repris sur sa plaque signal tique et doivent tre transmis ACV dans le cas d un appel en garantie d faut l appel en...

Page 53: ...25 20 25 30 37 50 Country Pays Land L nder Pa s Paese Kraj Category Categorie Kategorie Categoria Kategoria AT II2H3P BE I2E S I2E R I3P CH II2H3P CZ II2H3P DE II2E3P II2ELL3P ES II2H3P FI II2H3P FR I...

Page 54: ...A C B D E F G H J K L M N R F P Q G O J K M N L H 6 WaterMaster 25 35 45 70 85 120 Evo WaterMaster 25 X 45 X 70 X Evo ML...

Page 55: ...110 1735 2118 K mm 1623 2015 1645 2026 L mm 1305 1535 1234 1521 M kit mm 458 525 544 551 N mm 285 295 260 280 O mm 1618 1994 P mm 418 418 Q mm 274 274 R mm 198 198 F 1 1 1 2 1 1 1 2 M 1 1 1 1 2 1 1 2...

Page 56: ...B C A D WaterMaster Evo 25 X 35 45 X 70 X 85 120 A mm Std 300 500 350 Min 200 400 250 B mm Std 800 800 800 Min 600 600 600 C mm Std 400 400 400 Min 250 250 250 D mm Std 600 600 600 Min 400 400 400 ML...

Page 57: ...9 x4 x4 x4 1 2 x2 ML...

Page 58: ...mentation lectrique externe de l appareil Verbreek de externe elektrische voeding Schalten Sie das Ger t stromlos A sle el suministro el ctrico externo del aparato Interrompere l alimentazione elettri...

Page 59: ...11 x7 WM 25 35 45 Evo x9 WM25X 45X 70 85 120Evo x11 WM 70 X Evo x3 x2 ML...

Page 60: ...12 WaterMaster 70 X Evo x4 ML...

Page 61: ...13 6 3 2 1 x4 x4 WaterMaster 25 X 35 45 X 70 85 120 Evo ML...

Page 62: ...r Y Gr Y Gr Y Gr Y Gr Y Gr W B Y Gr Br B Y Gr B Or X101 18 20 19 21 22 23 W V X20 24 X18 PUMP PWM 8 5AT Fuse 5AT Fuse 5AT Fuse R Bk Bk Y Y R R W W Bk Bk R Bk W Y Y Y Y Y Y Y Y Y Y W W W W W W W Br B B...

Page 63: ...falta de agua Trasduttore pressione circuito idraulico Czujnik ci nienia wody grzew czej 16 PCB Display PCB cran PCB Display PCB Display PCB Pantalla PCB Display Wy wietlacz 17 ACVMax programmation pl...

Page 64: ...V W B W B B 9 10 11 12 13 14 15 16 X100 7 Y Gr Y Gr 5AT Fuse 5AT Fuse 5AT Fuse BK BK Bk Bk R Bk Y Y R R W W V Or Bk Bk R Bk W Y Y Y Y Y Y Y Y Y Y W W W W W W W V 1 2 3 4 5 1 2 3 4 5 8 2 1 1 NTC 5 9 2...

Page 65: ...ujnik ci nienia wody grzew czej 16 PCB Display PCB cran PCB Display PCB Display PCB Pantalla PCB Display Wy wietlacz 17 ACVMax programmation plug Fiche de programmation ACVMax Programmeerstekker ACVMa...

Page 66: ...Gr Y Gr Y Gr W B Y Gr Br Br B B Y Gr B Or Br B Br Y Gr B X101 18 20 19 21 22 23 4 X10 1 2 X20 16 24 2 1 1 NTC 5 9 2 1 1 NTC 2 10 2 1 1 NTC 1 11 Br B 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1 X103 X103 Harn...

Page 67: ...nik ci nienia wody grzew czej 16 PCB Display PCB cran PCB Display PCB Display PCB Pantalla PCB Display Wy wietlacz 17 ACVMax programmation plug Fiche de programmation ACVMax Programmeerstekker ACVMax...

Page 68: ...2 3 5 4 6 7 10 12 13 14 15 16 17 19 21 20 18 23 22 15 16 18 11 9 8 WATERMASTER 25 35 45 Evo WATERMASTER 25 X 45 X 70 X Evo 20 24 23 17 22 21 WaterMaster 25 35 45 Evo WaterMaster 25 X 45 X 70 X Evo 20...

Page 69: ...n Aus Schalter 15 Tauchh lse f r Trinkwasser mit NTC F hler 16 Automatischer Entl fter Prim r 17 Gasdruckw chter 18 NTC1 Vorlauf Temperaturf hler 19 Gasventil 20 WW Sicherheitsventil 21 Modulierender...

Page 70: ...WATERMASTER 70 85 120 Evo 15 16 17 22 18 19 20 21 15 16 17 19 20 21 22 WaterMaster 70 85 Evo WaterMaster 120 Evo 1 2 3 5 4 6 7 10 12 13 14 11 9 8 23 18 23 22 ML...

Page 71: ...seite 13 ACVMax Touch Bedienfeld mit Display und Manometer 14 Ein Aus Schalter 15 Tauchh lse f r Trinkwasser mit NTC F hler 16 Automatischer Entl fter Prim rkreis 17 Gasdruckw chter 18 NTC1 Vorlauf Te...

Page 72: ...24 4 9 10 9 5 5 6 6 2 7 11 3 10 8 8 1 11 1 12 4 2 WaterMaster 25 35 45 70 85 120 Evo WaterMaster 25 X 45 X 70 X Evo 3 13 13 ML...

Page 73: ...Prim rkreis 7 Nicht verwendet 8 Prim rkreisreingang 9 Kabeldurchf hrungen 230 Volt 10 Kaltwassereingang M 11 Abgasanschluss 12 Anschluss f r Warmwasserzirkulation 13 Untere Frontplatte fPosition f r...

Page 74: ...ster 120 Evo We declare hereby that the appliance specified above is conform to the following regulations and directives Regulation Directive Description Date EU 2016 426 Regulation relating to applia...

Page 75: ...31 ML...

Page 76: ...ACV International Oude Vijverweg 6 B 1653 Dworp Belgium belgium service acv com www acv com...