SECONDARY TRANSMISSION SYSTEM 9 - 7
Installation of Cog Belt
Installation of a new cog belt is essentially the same as the
steps outlined above, but in reverse order. One must pay
special attention to the re-installation of the taper lock system:
1. Thoroughly clean the jackshaft and sprocket bore.
2. Align the 28-tooth sprocket and taper lock flush with
the end of the jackshaft.
3. Applying Loctite 243, install the two installation set
screws into position 1 or 3.
4. Torque the two set screws to
14 N-m (125 lbf-in)
5. Tap the taper-lock face several times in the shaded
region with a steel punch and re-tighten the
setscrews.
6. Tap again and re-torque to
14 N-m (125 lbf-in)
.
◆
WARNING
Loctite 243 must be used for both installation setscrews
to prevent them from loosening under use. Failure to do
so could result in personal injury.
Hand-tighten the tensioner sprocket bolt (Ref. No. 9 in the
exploded view) and then proceed to re-apply tension to the
system by tightening the tensioning bolt.
When tensioned properly, the secondary transmission system
must have a deflection of
7.3 mm (0.288”)
under a load of
6.44
kg (14.2 lbs)
applied midspan between the upper most and
lowest cog sprockets. This tension must be verified using
special tensioning tool P/N 414348200. The picture at the right
demonstrates how to use a straightedge as a reference when
verifying this value and also where the measurement should be
taken.
▼
CAUTION
Failure to provide or verify the correct tension in the
secondary transmission system could lead to premature
belt and/or component failure.
Summary of Contents for SH-MAN-2007
Page 17: ...WIRE CABLE AND HOSE ROUTING 16 1 CHAPTER 16 WIRE CABLE AND HOSE ROUTING...
Page 31: ...DIMENSIONS AND TOLERANCES 15 1 CHAPTER 15 DIMENSIONS AND TOLERANCES...
Page 35: ...ELECTRICAL SYSTEM 14 1 CHAPTER 14 ELECTRICAL SYSTEM...
Page 38: ...ELECTRICAL SYSTEM 14 4 WIRING DIAGRAM...
Page 51: ...CHASSIS STEERING SYSTEM AND BODY 13 1 CHAPTER 13 CHASSIS STEERING AND BODY...
Page 52: ...CHASSIS STEERING SYSTEM AND BODY 13 2 CHASSIS AND STEERING SYSTEM...
Page 53: ...CHASSIS STEERING SYSTEM AND BODY 13 3 CHASSIS AND STEERING SYSTEM...
Page 54: ...CHASSIS STEERING SYSTEM AND BODY 13 4 CHASSIS AND STEERING SYSTEM...
Page 55: ...CHASSIS STEERING SYSTEM AND BODY 13 5 CHASSIS AND STEERING SYSTEM...
Page 60: ...CHASSIS STEERING SYSTEM AND BODY 13 10 BODY HOOD...
Page 61: ...CHASSIS STEERING SYSTEM AND BODY 13 11 BODY HOOD...
Page 63: ...CHASSIS STEERING SYSTEM AND BODY 13 13 BODY BELLY PAN...
Page 64: ...CHASSIS STEERING SYSTEM AND BODY 13 14 BODY BELLY PAN 23 24...
Page 69: ...REAR SUSPENSION SHOCKS AND TRACK 12 1 CHAPTER 12 REAR SUSPENSION SHOCK AND TRACK...
Page 70: ...REAR SUSPENSION SHOCKS AND TRACK 12 2 REAR SUSPENSION...
Page 71: ...REAR SUSPENSION SHOCKS AND TRACK 12 3 REAR SHOCK 53 67 68 69 70...
Page 72: ...REAR SUSPENSION SHOCKS AND TRACK 12 4 MIDDLE SHOCK 54 69 67 70...
Page 75: ...REAR SUSPENSION SHOCKS AND TRACK 12 7 SHOCK EXPLODED VIEW 11 10 11 9 2 12 13 7 6 8 1 5 3 4...
Page 77: ...REAR SUSPENSION SHOCKS AND TRACK 12 9 REAR PAD...
Page 93: ...FRONT FORK AND SKI 11 1 CHAPTER 11 FRONT FORK AND TWIN AXIS SKI...
Page 94: ...FRONT FORK AND SKI 11 2 FORK LEG 1 1 3 5 2 2 4 3 6 7 8 9...
Page 112: ...HYDRAULIC BRAKE SYSTEM 10 1 CHAPTER 10 HYDRAULIC BRAKE SYSTEM...
Page 118: ...SECONDARY TRANSMISSION SYSTEM 9 1 CHAPTER 9 SECONDARY TRANSMISSION SYSTEM...
Page 128: ...PRIMARY TRANSMISSION SYSTEM 8 1 CHAPTER 8 PRIMARY TRANSMISSION SYSTEM...
Page 155: ...ENGINE CYLINDERS HEAD BASE EXHAUST 7 1 CHAPTER 7 ENGINE CYLINDERS HEADS BASE EXHAUST...
Page 156: ...ENGINE CYLINDERS HEAD BASE EXHAUST 7 2 ENGINE BOTTOM END...
Page 158: ...ENGINE CYLINDERS HEAD BASE EXHAUST 7 4 ENGINE CRANKSHAFT AND PISTONS...
Page 160: ...ENGINE CYLINDERS HEAD BASE EXHAUST 7 6 ENGINE TOP END...
Page 162: ...ENGINE CYLINDERS HEAD BASE EXHAUST 7 8 ENGINE EXHAUST SYSTEM...
Page 180: ...ENGINE CYLINDERS HEAD BASE EXHAUST 7 26...
Page 190: ...COOLING SYSTEM 6 1 CHAPTER 6 COOLING SYSTEM...
Page 191: ...COOLING SYSTEM 6 2 COOLING SYSTEM...
Page 196: ...REWIND STARTER 5 1 CHAPTER 5 REWIND STARTER...
Page 197: ...REWIND STARTER 5 2 REWIND STARTER...
Page 203: ...ENGINE REMOVAL 4 1 CHAPTER 4 ENGINE REMOVAL...
Page 211: ...FUEL SYSTEM 3 1 CHAPTER 3 FUEL SYSTEM...
Page 214: ...FUEL SYSTEM 3 4 CARBURET0RS TM 40...
Page 227: ...PERIODIC MAINTENANCE 2 1 Chapter 2 PERIODIC MAINTENANCE...
Page 237: ...PERIODIC MAINTENANCE 2 11 Symbols used on the NGK spark plugs...
Page 239: ...GENERAL INSTRUCTIONS 1 1 CHAPTER 1 GENERAL INSTRUCTION...