ADA INSTRUMENTS IronWeld 160, Operating Manual

Page 1: ...IronWeld 160 180 200 220 Operating manual DC Inverter Welder IronWeld 160 180 200 220 Manufacturer ADAINSTRUMENTS Address WWW ADAINSTRUMENTS COM ...

Page 2: ...Application 3 3 Safety instructions 4 4 Spesiications 6 5 Features and operation 8 6 Troubleshooting 11 7 Maintenance and service 13 Maintenance and service 13 13 8 Warranty 14 9 Exceptions from responsibility 14 10 Appendix 1 Certiicate of acceptance and sale 11 Appendix 2 Warranty card ...

Page 3: ...ing a house for residential care and so on The equipment uses electrical arc between electrode and weld material as a heat source for melting of the electrode and weld material It is used in the welding of all kinds of elecctrodes rutile base contact elec trodes from stainless steel and other The instrument is protected from overheating and it is used for work with power 220V The main characterist...

Page 4: ...not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock When you operate outside protect the instrument from rain and sun rays Use the welder in the place where there is no rain and direct sun rays The welding fog and gas can make the worker uncomfortable or hunted especially in the limited land scape so do not breathe the fog and gas B...

Page 5: ... radio frequencies Before operation check the connection of cables and earth From time to time check the condition of weld ing cable If you use this instrument regularly check it once per month Only qualiied specialists can do servicing If you don t use welder for a long time store it in place wih good ventilation Regularly clean welder from dust Check holding elements They must be tighten Check e...

Page 6: ...ring transportation and storage 25 C 55 C b humidity at 40 C 50 at 20 C 90 c dust acid and dirt in the air of work area also mustn t exceed permissible levels except of emission from weld er d height above sea level no more than 1000 m e angle of slope during operation mustn t exceed 15 f noise level during operation mustn t exceed 75 dB ...

Page 7: ...50 60Hz 50 60Hz 50 60Hz Phase Single Single Single Single Max input power 4 6 KVA 5 3 KVA 6 2 KVA 7 1 KVA Max No load voltage 68 V 68 V 68 V 68 V Current range 10 160 A 10 180 A 10 200 A 10 220 A Duty cycle 60 60 60 60 Insulation grade F F F F Electrode diameter 2 0 4 0 mm 2 0 4 0 mm 2 0 5 0 mm 2 0 5 0 mm Dimensions L W H 38 22 30 cm 38 22 30 cm 38 22 30 cm 38 22 30 cm ...

Page 8: ...nt There are plugs for connection of welding cables with electrode holders and clamp on the bottom Power switch is located on the back panel 1 2 3 4 5 6 7 1 Power indicator 2 Indicator of thermopro tection 3 Adjusting knob of cur rent strength 4 Plug for connection of earth clamp 5 Plug for connection of cable with electrode holder 6 Input of cable con nection to the electricity supply 7 Power swi...

Page 9: ... power supply 220V with switch It s forbidden to use voltage 380V As it can damage the tool and operator When connecting welder to the electric network under voltage 220V and with frequency 50 Hz it s necessary to provide protection of the socket It s important for connection with automatic switch or 25 A fuse WARNING Use socket with ground connection to connect the tool Connection of cables with ...

Page 10: ...rent according to the thickness of welding detail and diameter of welding electrode Take electrode holder set the electrode touch welding material with electrode in order to get arc Electrode replacement Stop welding when the length of electrode decreases up to 1 2 cm Press the handle of electrode holder After that set new electrode and release handle WARNING Electrode warms till the high temperat...

Page 11: ...perature is too high Reduce the temperature The indicator will switch off Usage of tool beyond its duty cycle Adjustment of current doesn t work Adjustment of current is broken Replace the adjustment of current Electrode holder and weld ing cable heat up to the high temperature Socket is dirty with oxides Clean the sockets Distance between holder and cable is big Disconnect electrode holder and cl...

Page 12: ...ase current Undervoltage in net Measure voltage in the net If it is not enough use equipment of voltage regulation according to the power of welder Ventilator doesn t work Malfunction of power switch Apply service center Ventilator is damaged Replace ventilator Dificulties obstacles in the work of ventilator Check and shoot trouble ...

Page 13: ...service center Protect the tool from rain snow and long term exposure of sunlight if you operate outdoor If you don t use welder for a long period of time store it at temperature from 25 to 55 humidity no more than 90 Professional worker of service support must clean the welder from dust with dry low pressure air air compressor or another instrument Clean the details that are covered with oil with...

Page 14: ...s left our warehouse in perfect condition and adjustment the user is expected to carry out periodic checks of the product s accuracy and general performance The manufacturer or its representatives assumes no responsibility of results of a faulty or intentional usage or misuse including any direct indirect consequential damage and loss of proits The manufacturer or its representatives assumes no re...

Page 15: ...oducts or parts caused by misuse including without limitation misapplication or nrgligence of the terms of service instruction 6 Power supply units chargers accessories wearing parts 7 Products damaged from mishandling faulty adjustment maintenance with low quality and non standard materials presence of any liquids and foreign objects inside the product 8 Acts of God and or actions of third person...

Page 16: ...ts for fault identiication which is under the warranty is made only in the authorized service center In no event shall manufacturer be liable before the client for direct or consewuential damages loss of proit or any other damage which occur in the result of the instrument outage The product is received in the state of operability without any visible damages in full completeness It is tested in my...

Page 17: ...___________________ _____________ name and model of the instrument Corresponds to ______________________________________________________________ designation of standard and technical requirements Data of issue _______________________________________________________________ Stamp of quality control department Price Sold ___________________________________ Date of sale ______________________ name of...

Page 18: ...IronWeld 160 180 200 220 ADAINSTRUMENTS WWW ADAINSTRUMENTS COM ...

Page 19: ...MEASUREMENT FOUNDATION 19 IronWeld 160 180 200 220 1 20 2 20 3 21 4 23 5 25 6 28 7 30 30 30 8 31 9 31 10 1 11 2 ...

Page 20: ...IronWeld 160 180 200 220 MEASUREMENT FOUNDATION 20 2 IGBT 220 1 2 5 1 5 ...

Page 21: ...MEASUREMENT FOUNDATION 21 IronWeld 160 180 200 220 3 ...

Page 22: ...IronWeld 160 180 200 220 MEASUREMENT FOUNDATION 22 ...

Page 23: ...MEASUREMENT FOUNDATION 23 IronWeld 160 180 200 220 50 4 10 C 40 C 25 C 55 C 40 C 50 20 C 90 1000 15 75 ...

Page 24: ...ronWeld 160 IronWeld 180 IronWeld 200 IronWeld 220 230V 230V 230V 230V 50 60Hz 50 60Hz 50 60Hz 50 60Hz 4 6 5 3 6 2 7 1 68 68 68 68 10 160 A 10 180 A 10 200 A 10 220 A 60 60 60 60 F F F F 2 0 4 0 2 0 4 0 2 0 5 0 2 0 5 0 38 22 30 38 22 30 38 22 30 38 22 30 ...

Page 25: ...MEASUREMENT FOUNDATION 25 IronWeld 160 180 200 220 5 7 1 2 3 4 5 6 7 1 2 3 4 5 6 ...

Page 26: ...IronWeld 160 180 200 220 MEASUREMENT FOUNDATION 26 50 220 380 220 50 25 ...

Page 27: ...MEASUREMENT FOUNDATION 27 IronWeld 160 180 200 220 10 20 1 2 ...

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Page 29: ...MEASUREMENT FOUNDATION 29 IronWeld 160 180 200 220 ...

Page 30: ...IronWeld 160 180 200 220 MEASUREMENT FOUNDATION 30 7 25 55 90 ...

Page 31: ...MEASUREMENT FOUNDATION 31 IronWeld 160 180 200 220 2 ...

Page 32: ... 1 2 3 4 5 6 7 8 9 WWW ADAINSTRUMENTS COM info adainstruments com ...

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Page 36: ...ADA MEASUREMENT FOUNDATION WWW ADAINSTRUMENTS COM ...