ADB Safegate AGLAS-C, Installation Manual

Page 1: ...AGLAS C Remote Control Device AGLAS Remotes Installation Manual 96A0481 Rev A 3 21 17 ...

Page 2: ...riod of 2 years from date of installation per FAA AC 150 5345 44 applicable edition NOTE See your sales order contract for a complete warranty description A 5 All Products LED Products of ADB SAFEGATE manufactured and sold by ADB SAFEGATE or its licensed representatives meets the corresponding requirements of FAA ICAO and IEC ADB SAFEGATE will correct by repair or replacement per the applicable gu...

Page 3: ...nt that have not been recommended or described in this manual or using parts that are not genuine ADB SAFEGATE replacement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompa...

Page 4: ...the contents thereof without obligation of ADB SAFEGATE BVBA to notify any person of such revision or change Details and values given in this manual are average values and have been compiled with care They are not binding however and ADB SAFEGATE BVBA disclaims any liability for damages or detriments suffered as a result of reliance on the information given herein or the use of products processes ...

Page 5: ...the Device 7 2 2 4 View of the device with connections 8 2 2 5 View of the device with connections 9 2 2 6 Construction 10 2 2 7 Theory of Operation 11 2 3 Installation 13 2 3 1 Installation in a Transformer Pit 13 2 3 2 Connection to the Series Transformer and the Light Fitting s 14 2 3 3 Utility Remote Enclosure Wiring Diagram 15 2 3 4 Earth Grounding 16 2 3 5 Safety Instructions 16 2 3 6 Replac...

Page 6: ...l Device ADB SAFEGATE All Rights Reserved 96A0481 Rev A vi 2 4 5 Spreadsheet 20 2 5 Technical Specifications 21 2 5 1 AGLAS Specifications 21 2 5 2 Circuit Specifications 22 3 0 Parts 23 3 1 Spare Components 23 3 2 Terms 24 ...

Page 7: ... RISK OF ELECTRICAL SHOCK OR ARC FLASH Disconnect equipment from line voltage Failure to observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING WEAR PERSONAL PROTECTIVE EQUIPMENT Failure to observe may result in serious injury WARNING DO NOT TOUCH Failure to observe this warning may result in personal injury death or...

Page 8: ...plicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow these warnings may result in serious injury or equipment damage IMPORTANT INFORMATION IEC International Standards and Conformity Assessment for all electrical electronic an...

Page 9: ...own malfunction Do not attempt to operate or service electrical equipment if standing water is present Use this equipment only in the environments for which it is rated Do not operate this equipment in humid flammable or explosive environments unless it has been rated for safe operation in these environments Never touch exposed electrical connections on equipment while the power is ON Failure to f...

Page 10: ... tasks Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service this equipment An open airfield current circuit is capable of generating 5000 Vac and may appear OFF to a meter Never unplug a device from a constant current circuit while it is operating Arc flash may result Disconnect and lock out electrical power Always use safety devices whe...

Page 11: ...ive companies 2 1 Manual Introduction This document provides detailed information how to correctly install and maintain Airfield Ground Lighting Automation System AGLAS remotes 2 1 1 How to work with the manual 1 Be familiar with the structure and content 2 Carry out the actions completely and in the given sequence 2 1 2 Record of changes Page Rev Description Checked Approved Date A AGLAS C 3 9 17...

Page 12: ...Light AGLAS Remote RGL dual channel for continuous network synchronized alternating blinking of both channels after switching on without master synchronization Runway Guard Light In terms of construction they differ in the number of channels which in turn determines the number of lights that can be switched RGL Remotes leave the factory with a special configuration that ensures synchronous start u...

Page 13: ...tion to the lights adjusted at the factory for configured start up after switching on See Parts on page 23 for the complete list of remote variants 2 2 3 2 Unpacking The device has been fully assembled tested and packed at the factory and has no internal transport locks 2 2 3 3 Inspection The delivery must be checked to make sure that it is complete and in perfect condition The supplier must be no...

Page 14: ...te Dual Channel 1 Cable with 2 pin plug in compliance with FAA L 823 for connection to the series circuit isolation transformer X3 2 Cable with 2 pin socket in compliance with FAA L 823 for connection to the light on channel A X1 3 Cable with 2 pin socket in compliance with FAA L 823 for connection to the light on channel B for dual Remote only X4 4 Ground cable connection X2 5 AGLAS Remote housin...

Page 15: ...h back wall 73A0136 31 L823 CORDSET STYLE 6 LED ELEVATED 44A7509 1 ILCMS REMOTE UTILITY PCB ASSEMBLY 1593 17 300 ILCMS COMM PCB ASSY SUPPORT CHANNEL 1832 2B L867B HD BASE PLT RGL 3 8X12 62B0064 COUPLING 2 FRANGIBLE THRD 1 END INSTALL M8 FLANGE NUT RM0251 MTG RAIL 7 5MM U SHAPE X 13 IN 72A0223 5 TERM BLK 22 10AWG 600V BLUE 6mm 72A0223 2 TERM BLK 22 10AWG 600V WHITE 6mm 72A0223 3 TERM BLK 22 10AWG 6...

Page 16: ... the warranty is void A defective or open Remote must be returned to the manufacturer 2 2 6 1 Block diagram Figure 5 Block diagram of the AGLAS Remote dual Overvoltage Protection Powerline Coupling Filter Power Supply Lamp Switch Overvoltage Protection Transformer Earth Ground Screw X1 X2 X4 X3 Lamp A Lamp B Remote Controller Receive Transmit Communication Processor Micro controller Input Output P...

Page 17: ...cts the general nature of the system components and their interactions The Control System shown in grey is an external ALCMS system that provides controlling commands and digests Master and Fixture status reports There is typically only one control system in the architecture The Master shown in blue is the high voltage modem that communicates commands to and receives status from the fixtures There...

Page 18: ... All Rights Reserved 12 96A0481 Rev A Figure 7 Series Circuit Master Fixture Architecture Control System Status Commands Master Fixtures Fixtures Fixtures Fixtures Status Commands Master Fixtures Fixtures Fixtures Fixtures Status Commands Commands Status Synchronization ...

Page 19: ...installed in a single pit they should be spaced with a distance of at least 2 inch 50mm from each other and from the series transformers to have optimum communication signal separation Because the communication signal is coupled magnetically the distance between the transformers should also not be less than 2 inch 50mm Minimum distance between remote cable feed through and pit walls is 2 inch 50 m...

Page 20: ... sleeves To improve watertightness an optional watertight heat shrink sleeve can be installed at the junction of the plug and receptacle see Figure 10 Figure 10 Connection to series transformer and light fitting Step 1 Place the heat shrink sleeve over the light inset plug wire Step 2 Connect the inset light plug to the Remote receptacle designated CHANNEL A and CHANNEL B if used Step 3 Pull the h...

Page 21: ...nnel Output Wiring Table Block Name AWG Color 17 Relay 1 NO 20 Blue 18 Relay 1 COM 20 White 19 Relay 2 NO 20 Blue 20 Relay 2 COM 20 White 21 Relay 3 NO 20 Blue 22 Relay 3 COM 20 White 23 Relay 4 NO 20 Blue 24 Relay 4 COM 20 White 25 Relay 5 NO 20 Blue 26 Relay 5 COM 20 White 27 Relay 6 NO 20 Blue 28 Relay 6 COM 20 White 29 Relay 7 NO 20 Blue 30 Relay 7 COM 20 White 31 Relay 8 NO 20 Blue 32 Relay 8...

Page 22: ...least AWG 8 6 mm2 with a maximum cable length of 36 inch 1m If the isolation value of the earth ground is bad it is better NOT to connect the remote to earth ground see Figure 11 Figure 11 Connection to a series circuit isolation transformer and light fitting 2 3 5 Safety Instructions NOTE The AGLAS Remote is maintenance free The AGLAS Remote must never be opened otherwise warranty will be void DA...

Page 23: ...the incoming power by removing the fuses of the Constant Current Regulator CCR Step 4 Pull out the cut out for the series circuit if possible ground the series circuit and wait about 5 minutes until the circuit is fully discharged Step 5 Removing a AGLAS Remote first separate the series circuit connections X3 and X1 and in the case of the dual AGLAS Remote X4 at the cable plug connections Then ope...

Page 24: ...hts connected to the AGLAS Remotes can be switched independently of each other via single or block commands i e a command switches a predefined group of lights The switch commands can be On Off or Blink When a AGLAS Remote receives a switch command it returns the message switch command executed block command or switch command received single command However the real status of the lights is only de...

Page 25: ...h their lights directly after power up of the series circuit The parameters of the following types of switch status can be set via the AGLAS PC On Off Blink flashing Last Commanded State maintain the last operating status This mode ends after a switch command from the AGLAS Master has been received 2 4 4 2 Fail safe Mode As soon as the AGLAS Remote detects a failure of the communication with its A...

Page 26: ...s for reference only not required Number of remotes the total number of AGLAS remotes on this circuit Remote name is automatically generated but may be altered to serve your own needs Max 50 characters are allowed Remember that this will be your only lead to identify and locate lights and remotes out of the AGLAS system Serial number is unique for every AGLAS remote and is required to fill in Pit ...

Page 27: ... 000 h Indicative MTTR 30 min 60 min Lightning protection 20 kA 8 20 micro sec 17 kA 8 20 micro sec EMC CE approved Compliant to the EN 61000 6 4 EMC emission standard Compliant to the EN 61000 6 2 and 6 5 EMC immunity standard Compliant to the 60950 IT equipment standard Power Up Mode On Off Flashing Maintained last commanded state Fail Safe Mode On Off Flashing Maintained last commanded state Nu...

Page 28: ...lations and layout with maximum cable length or number of lights to be verified 1 Contact ADB for support 2 Technical requirement not excluding ICAO FAA compliance Cable type specification L 824 Capacity of the cable 165 nF km Inductance of the cable 0 20 mH km typical impedance 125 kHz 35 Ohm Attenuation of the signal at 125 kHz 5 8 dB km Length of serial circuit 20 km roundtrip 12 4 miles Insula...

Page 29: ...180 AGLAS Single Channel Remote FAA Style 7 Initial Flash Off AGC4270 AGLAS Single Channel Remote FAA Style 7 Initial Flash On AGC4370 AGLAS Dual Channel Remote FAA Style 7 AGC5170 AGLAS Dual Channel Remote FAA Style 7 Channel A Initial Flash On AGC5470 AGLAS Utility Remote AGC6110 Description Part No AGLAS Rack mount High voltage Filter Assembly 44A7352 10 GB Industrial Grade Flash Card 105A1155 ...

Page 30: ...he technology used to transmit and receive data across airfield lighting series circuit cabling Remote Unit installed in the airfield normally in pull pits or base cans which provides control and monitoring of individual or blocks of light fixtures Each Remote has its own unique address for control and monitoring data communication to the Master Master Unit installed within the lighting vault that...

Page 31: ...on der Tann Str 31 90439 Nürnberg Deutschland Tel 49 0 911 2105 61 60 Fax 49 0 911 2105 61 61 Email info ADB GER adb air com ADB SAFEGATE Succursale France Paris Nord 2 22 Avenue des Nations BP 55428 Villepinte F 95944 Roissy Charles de Gaulle France Tel 33 1 49 89 66 30 Fax 33 1 49 89 17 81 ADB SAFEGATE Asia Pacific Regional HQ Unit A 10 01 Level 10 Empire Tower Jalan SS16 1 47500 Subang Jaya Sel...

Page 32: ...Airfield Technologies Ltd China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China E mail china safegate com Phone 86 10 8476 0106 Fax 86 10 8476 0090 ADB SAFEGATE Americas LLC 977 Gahanna Parkway Columbus OH 43230 USA Tel 1 614 861 1304 Fax 1 614 864 2069 Web www adb air com Email adb sales us adb air com ...